Thermal depolymerization (TDP) is the process of converting a polymer into a monomer or a mixture of monomers, by predominantly thermal means. It may be catalysed or un-catalysed and is distinct from other forms of depolymerisation which may rely on the use of chemicals or biological action. This process is associated with an increase in entropy.
For most polymers thermal depolymerisation is chaotic process, giving a mixture of volatile compounds. Materials may be depolymerised in this way during waste management, with the volatile components produced being burnt as a form of synthetic fuel in a waste-to-energy process. For other polymers thermal depolymerisation is an ordered process giving a single product, or limited range of products, these transformations are usually more valuable and form the basis of some plastic recycling technologies.
For most polymeric materials thermal depolymerisation proceeds in a disordered manner, with random chain scission giving a mixture of volatile compounds. The result is broadly akin to pyrolysis, although at higher temperatures gasification takes place. These reactions can be seen during waste management, with the products being burnt as synthetic fuel in a waste-to-energy process. In comparison to simply incinerating the starting polymer, depolymerisation gives a material with a higher heating value which can be burnt more efficiently and may also be sold. Incineration can also produce harmful dioxins and dioxin-like compounds and requires specially designed reactors and emission control systems in order to be performed safely. As the depolymerisation step requires heat it is energy-consuming, thus the ultimate balance of energy efficiency compared to straight incineration can be very tight and has been the subject of criticism.
Many agricultural and animal wastes can be processed, but these are often already used as fertilizer, animal feed, and, in some cases, as feedstocks for paper mills or as low-quality boiler fuel. Thermal depolymerisation can convert these into more economically valuable materials.
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Royal Soc Chemistry2024
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