Terfenol-D

Terfenol-D, an alloy of the formula (x ≈ 0.3), is a magnetostrictive material. It was initially developed in the 1970s by the Naval Ordnance Laboratory in the United States. The technology for manufacturing the material efficiently was developed in the 1980s at Ames Laboratory under a U.S. Navy-funded program. It is named after terbium, iron (Fe), Naval Ordnance Laboratory (NOL), and the D comes from dysprosium. The alloy has the highest magnetostriction of any alloy, up to 0.002 m/m at saturation; it expands and contracts in a magnetic field. Terfenol-D has a large magnetostriction force, high energy density, low sound velocity, and a low Young's modulus. At its most pure form, it also has low ductility and a low fracture resistance. Terfenol-D is a gray alloy that has different possible ratios of its elemental components that always follow a formula of . The addition of dysprosium made it easier to induce magnetostrictive responses by making the alloy require a lower level of magnetic fields. When the ratio of Tb and Dy is increased, the resulting alloy's magnetostrictive properties will operate at temperatures as low as −200 °C, and when decreased, it may operate at a maximum of 200 °C. The composition of Terfenol-D allows it to have a large magnetostriction and magnetic flux when a magnetic field is applied to it. This case exists for a large range of compressive stresses, with a trend of decreasing magnetostriction as the compressive stress increases. There is also a relationship between the magnetic flux and compression in which when the compressive stress increases, the magnetic flux changes less drastically. Terfenol-D is mostly used for its magnetostrictive properties, in which it changes shape when exposed to magnetic fields in a process called magnetization. Magnetic heat treatment is shown to improve the magnetostrictive properties of Terfenol-D at low compressive stress for certain ratios of Tb and Dy. Due to its material properties, Terfenol-D is excellent for use in the manufacturing of low frequency, high powered underwater acoustics.