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Concept
Completion (oil and gas wells)
Summary
Well completion is the process of making a well ready for production (or injection) after drilling operations. This principally involves preparing the bottom of the hole to the required specifications, running in the production tubing and its associated down hole tools as well as perforating and stimulating as required. Sometimes, the process of running in and cementing the casing is also included. After a well has been drilled, should the drilling fluids be removed, the well would eventually close in upon itself. Casing ensures that this will not happen while also protecting the wellstream from outside incumbents, like water or sand.
This refers to the portion of the well across the production or injection zone. The well designer has many tools and options available to design the lower completion (downhole completion) according to the conditions of the reservoir. Typically, the lower completion is set across the productive zone using a liner hanger system, which anchors the lower completion to the production casing string. The broad categories of lower completion are listed below.
This type is the most basic, but can be a good choice for hard rock, multi-laterals and underbalance drilling. It involves leaving the productive reservoir section without any tubulars. This effectively removes control of flow of fluids from the formation; it is not suitable for weaker formations which might require sand control, nor for formations requiring selective isolation of oil, gas and water intervals. However, advances in interventions such as coiled tubing and tractors means that barefoot wells can be successfully produced.
The production casing is set above the zone of interest before drilling the zone. The zone is open to the well bore. In this case little expense is generated with perforations. Log interpretation is not critical. The well can be deepened easily and it is easily converted to screen and liner. However, excessive gas and water production is difficult to control, and may require frequent clean outs.
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Casing (borehole)
Casing is a large diameter pipe that is assembled and inserted into a recently drilled section of a borehole. Similar to the bones of a spine protecting the spinal cord, casing is set inside the drilled borehole to protect and support the wellstream. The lower portion (and sometimes the entirety) is typically held in place with cement. Deeper strings usually are not cemented all the way to the surface, so the weight of the pipe must be partially supported by a casing hanger in the wellhead.