Hardening is a metallurgical metalworking process used to increase the hardness of a metal. The hardness of a metal is directly proportional to the uniaxial yield stress at the location of the imposed strain. A harder metal will have a higher resistance to plastic deformation than a less hard metal.
The five hardening processes are:
The Hall–Petch method, or grain boundary strengthening, is to obtain small grains. Smaller grains increases the likelihood of dislocations running into grain boundaries after shorter distances, which are very strong dislocation barriers. In general, smaller grain size will make the material harder. When the grain size approach sub-micron sizes, some materials may however become softer. This is simply an effect of another deformation mechanism that becomes easier, i.e. grain boundary sliding. At this point, all dislocation related hardening mechanisms become irrelevant.
In work hardening (also referred to as strain hardening) the material is strained past its yield point, e.g. by cold working. Ductile metal becomes harder and stronger as it's physically deformed. The plastic straining generates new dislocations. As the dislocation density increases, further dislocation movement becomes more difficult since they hinder each other, which means the material hardness increases.
In solid solution strengthening, a soluble alloying element is added to the material desired to be strengthened, and together they form a “solid solution”. A solid solution can be thought of just as a "normal" liquid solution, e.g. salt in water, except it is solid. Depending on the size of the dissolved alloying element's ion compared to that of the matrix-metal, it is dissolved either substitutionally (large alloying element substituting for an atom in the crystal) or interstitially (small alloying element taking a place between atoms in the crystal lattice). In both cases, the size difference of the foreign elements make them act as sand grains in sandpaper, resisting dislocations that try to slip by, resulting in higher material strength.
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In metallurgy and materials science, annealing is a heat treatment that alters the physical and sometimes chemical properties of a material to increase its ductility and reduce its hardness, making it more workable. It involves heating a material above its recrystallization temperature, maintaining a suitable temperature for an appropriate amount of time and then cooling. In annealing, atoms migrate in the crystal lattice and the number of dislocations decreases, leading to a change in ductility and hardness.
Tempering is a process of heat treating, which is used to increase the toughness of iron-based alloys. Tempering is usually performed after hardening, to reduce some of the excess hardness, and is done by heating the metal to some temperature below the critical point for a certain period of time, then allowing it to cool in still air. The exact temperature determines the amount of hardness removed, and depends on both the specific composition of the alloy and on the desired properties in the finished product.
Metalworking is the process of shaping and reshaping metals to create useful objects, parts, assemblies, and large scale structures. As a term it covers a wide and diverse range of processes, skills, and tools for producing objects on every scale: from huge ships, buildings, and bridges down to precise engine parts and delicate jewelry. The historical roots of metalworking predate recorded history; its use spans cultures, civilizations and millennia.
Ce cours constitue une introduction aux principes qui régissent l'élaboration, la microstructure et les propriétés des matériaux métalliques. Trois systèmes principaux d'alliages (Al, Cu, Fe) seront u
This course covers the metallurgy, processing and properties of modern high-performance metals and alloys (e.g. advanced steels, Ni-base, Ti-base, High Entropy Alloys etc.). In addition, the principle
Les TPs matériaux BA4 ont pour but d'illustrer de manière pratique les notions acquises dans les cours Introduction à la Science des Matériaux et Métaux et Alliages. L'accent est mis sur le lien entre
Explores precipitation hardening in alloys, emphasizing the control of precipitation kinetics and the role of dislocations in strengthening mechanisms.
This work extends the range of pathways for the production of metallic microcomponents by downscaling metal casting. This is accomplished by using either of two different molding techniques, namely femtosecond laser micromachining or lithographic silicon m ...
EPFL2023
The microstructure evolution associated with the cold forming sequence of an Fe-14Cr-1W-0.3Ti-0.3Y2O3 grade ferritic stainless steel strengthened by dispersion of nano oxides (ODS) was investigated. The material, initially hot extruded at 1100 degrees C an ...
The main strengthening mechanism for Inconel 718 (IN718), a Ni-based superalloy, is precipitation hardening by gamma ' and gamma '' particles. It is thus essential, for good alloy performance, that precipitates with the desired chemical composition have ad ...