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Concept
Alternator (automotive)
Summary
An alternator is a type of electric generator used in modern automobiles to charge the battery and to power the electrical system when its engine is running.
Until the 1960s, automobiles used DC dynamo generators with commutators. As silicon-diode rectifiers became widely available and affordable, the alternator gradually replaced the dynamo. This was encouraged by the increasing electrical power required for cars in this period, with increasing loads from larger headlamps, electric wipers, heated rear windows, and other accessories.
Most passenger vehicles and light trucks use alternators with Lundahl or 'claw-pole' field construction. This uses a shaped iron core on the rotor to produce a multi-pole field from a single coil winding. The poles of the rotor look like fingers of two hands interlocked with each other. The coil is mounted axially inside this and field current is supplied by slip rings and carbon brushes. These alternators have their field and stator windings cooled by axial airflow, produced by an external fan attached to the drive belt pulley.
Modern alternators typically use a 'compact' layout which results in better cooling. In this design, the casing has distinctive radial vent slots at each end and now encloses the fan. Two fans are used, one at each end, and the airflow is semi-radial, entering axially and leaving radially outwards. The stator windings now consist of a dense central band where the iron core and copper windings are tightly packed, and end bands where the windings are more exposed for better heat transfer. The closer core spacing from the rotor improves magnetic efficiency. The smaller, enclosed fans produce less noise, particularly at higher machine speeds. However, a small proportion of cars use a water-cooled alternator instead of an air-cooled design.
Larger vehicles sometimes use a field coil alternator, as used in large machinery. Brushless versions of these type alternators are also common in larger machinery, such as highway trucks and earthmoving machinery.
Official source
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