A tuyere or tuyère (tɥijɛʁ; twiːˈjɛər) is a tube, nozzle or pipe through which air is blown into a furnace or hearth.
Air or oxygen is injected into a hearth under pressure from bellows or a blowing engine or other devices. This causes the fire to be hotter in front of the blast than it would otherwise have been, enabling metals to be smelted or melted or made hot enough to be worked in a forge, though these are blown only with air. This applies to any process where a blast is delivered under pressure to make a fire hotter.
The term (like many technical terms relating to ironmaking) was introduced to England from French with the new technology of the blast furnace and finery forge in around 1500, and was sometimes anglicised as tue-iron or tue iron.
Following the introduction of hot blast, tuyeres are often water-cooled.
A bloomery normally had one tuyere.
Early blast furnaces also had one tuyere, but were fed from bellows perhaps 12 feet (3.7m) long operated by a waterwheel. During the Industrial Revolution, the blast began to be provided using steam engines, initially Watt engines working blowing cylinders. Improvements in foundry practice enabled gas-tight cast iron pipes to be produced, enabling one engine to deliver blast to several sides of a furnace, through multiple tuyeres.
A finery forge contained finery and chafery hearths, usually one of the latter and one to three of the former. Each hearth was equipped with its own set of bellows, blowing into it through a tuyere.
The blacksmith's hearth at their forge has a tuyere, often blown by foot-operated bellows.
Tuyeres were also used in smelting lead and copper in smeltmills.
Modern blast furnaces may have up to 42 tuyeres, through which the hot blast is injected in the furnace. They are usually made from copper and cooled with a water jacket to withstand the extreme temperatures.
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Hot blast refers to the preheating of air blown into a blast furnace or other metallurgical process. As this considerably reduced the fuel consumed, hot blast was one of the most important technologies developed during the Industrial Revolution. Hot blast also allowed higher furnace temperatures, which increased the capacity of furnaces. As first developed, it worked by alternately storing heat from the furnace flue gas in a firebrick-lined vessel with multiple chambers, then blowing combustion air through the hot chamber.
A metallurgical furnace, more commonly referred to as a furnace, is an industrial furnace used to heat and melt metal ore to remove gangue, primarily in iron and steel production. The heat energy to fuel a furnace may be supplied directly by fuel combustion, by electricity such as the electric arc furnace, or through induction heating in induction furnaces. There are several different types of furnaces used in metallurgy to work with specific metal and ores. Smelting furnaces are used in smelting to extract metal from ore.
A bloomery is a type of metallurgical furnace once used widely for smelting iron from its oxides. The bloomery was the earliest form of smelter capable of smelting iron. Bloomeries produce a porous mass of iron and slag called a bloom. The mix of slag and iron in the bloom, termed sponge iron, is usually consolidated and further forged into wrought iron. Blast furnaces, which produce pig iron, have largely superseded bloomeries. A bloomery consists of a pit or chimney with heat-resistant walls made of earth, clay, or stone.