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Concept
Scheil equation
Summary
In metallurgy, the Scheil-Gulliver equation (or Scheil equation) describes solute redistribution during solidification of an alloy.
Four key assumptions in Scheil analysis enable determination of phases present in a cast part. These assumptions are:
No diffusion occurs in solid phases once they are formed ()
Infinitely fast diffusion occurs in the liquid at all temperatures by virtue of a high diffusion coefficient, thermal convection, Marangoni convection, etc. ()
Equilibrium exists at the solid-liquid interface, and so compositions from the phase diagram are valid
Solidus and liquidus are straight segments
The fourth condition (straight solidus/liquidus segments) may be relaxed when numerical techniques are used, such as those used in CALPHAD software packages, though these calculations rely on calculated equilibrium phase diagrams. Calculated diagrams may include odd artifacts (i.e. retrograde solubility) that influence Scheil calculations.
The hatched areas in the figure represent the amount of solute in the solid and liquid. Considering that the total amount of solute in the system must be conserved, the areas are set equal as follows:
Since the partition coefficient (related to solute distribution) is
(determined from the phase diagram)
and mass must be conserved
the mass balance may be rewritten as
Using the boundary condition
at
the following integration may be performed:
Integrating results in the Scheil-Gulliver equation for composition of the liquid during solidification:
or for the composition of the solid:
Nowadays, several Calphad softwares are available - in a framework of computational thermodynamics - to simulate solidification in systems with more than two components; these have recently been defined as Calphad Tools for the Metallurgy of Solidification. In recent years, Calphad-based methodologies have reached maturity in several important fields of metallurgy, and especially in solidification-related processes such as semi-solid casting, 3d printing, and welding, to name a few.
Official source
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