Concept

Armour-piercing ammunition

Summary
Armour-piercing ammunition (AP) is a type of projectile designed to penetrate either body armour or vehicle armour. The first major application of armour-piercing projectiles was to defeat the thick armour carried on many warships and cause damage to their lightly armoured interiors. From the 1920s onwards, armour-piercing weapons were required for anti-tank warfare. AP rounds smaller than 20 mm are intended for lightly armoured targets such as body armour, bulletproof glass, and lightly armoured vehicles. As tank armour improved during World War II, anti-vehicle rounds began to use a smaller but dense penetrating body within a larger shell, firing at very high muzzle velocity. Modern penetrators are long rods of dense material like tungsten or depleted uranium (DU) that further improve the terminal ballistics. The late 1850s saw the development of the ironclad warship, which carried wrought iron armour of considerable thickness. This armour was practically immune to both the round cast-iron cannonballs then in use and to the recently developed explosive shell. The first solution to this problem was effected by Major Sir W. Palliser, who, with the Palliser shot, invented a method of hardening the head of the pointed cast-iron shot. By casting the projectile point downwards and forming the head in an iron mold, the hot metal was suddenly chilled and became intensely hard (resistant to deformation through a Martensite phase transformation), while the remainder of the mold, being formed of sand, allowed the metal to cool slowly and the body of the shot to be made tough (resistant to shattering). These chilled iron shots proved very effective against wrought iron armour but were not serviceable against compound and steel armour, which was first introduced in the 1880s. A new departure, therefore, had to be made, and forged steel rounds with points hardened by water took the place of the Palliser shot. At first, these forged-steel rounds were made of ordinary carbon steel, but as armour improved in quality, the projectiles followed suit.
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