Evaporator | EPFL Graph Search

An evaporator is a device used to turn a liquid into a gas. Uses Air conditioning and refrigeration Some air conditioners and refrigerators use compressed liquids with a low boiling point that vaporizes within the system to cool it, whilst emitting the thermal energy into its surroundings. Food industry and synthetic chemistry Evaporators are often used to concentrate a solution. One example is the climbing/falling film plate evaporator, which is used to make condensed milk. Similarly, reduction (cooking) is a process of evaporating liquids from a solution to produce a "reduced" food product, such as wine reduction. Evaporation is the main process behind distillation, which is used to concentrate alcohol, isolate liquid chemical products, or recover solvents in chemical reactions. The fragrance and essential oil industry uses distillation to purify compounds. Each application uses specialized devices. Chemical engineering In the case o

Falling film evaporation on a tube bundle with plain and enhanced tubes

Mathieu Habert

The complexities of two-phase flow and evaporation on a tube bundle present important problems in the design of heat exchangers and the understanding of the physical phenomena taking place. The development of structured surfaces to enhance boiling heat transfer and thus reduce the size of evaporators adds another level of complexity to the modeling of such heat exchangers. Horizontal falling film evaporators have the potential to be widely used in large refrigeration systems and heat pumps, in the petrochemical industry and for sea water desalination units, but there is a need to improve the understanding of falling film evaporation mechanisms to provide accurate thermal design methods. The characterization of the effect of enhanced surfaces on the boiling phenomena occurring in falling film evaporators is thus expected to increase and optimize the performance of a tube bundle. In this work, the existing LTCM falling film facility was modified and instrumented to perform falling film evaporation measurements on single tube row and a small tube bundle. Four types of tubes were tested including: a plain tube, an enhanced condensing tube (Gewa-C+LW) and two enhanced boiling tubes (Turbo-EDE2 and Gewa-B4) to extend the existing database. The current investigation includes results for two refrigerants, R134a and R236fa, at a saturation temperature of Tsat = 5 °C, liquid film Reynolds numbers ranging from 0 to 3000, at heat fluxes between 20 and 60 kW/m2 in pool boiling and falling film configurations. Measurements of the local heat transfer coefficient were obtained and utilized to improve the current prediction methods. Finally, the understanding of the physical phenomena governing the falling film evaporation of liquid refrigerants has been improved. Furthermore, a method for predicting the onset of dry patch formation has been developed and a local heat transfer prediction method for falling film evaporation based on a large experimental database has been proposed. These represent significant improvements for the design of falling film evaporators.

EPFL2009

Dynamic Numerical Microchannel Evaporator Model to Investigate Parallel Channel Instabilities

Tom Saenen, John Richard Thome

A fully dynamic model of a microchannel evaporator is presented. The aim of the model is to study the highly dynamic parallel channel instabilities that occur in these evaporators in more detail. The numerical solver for the model is custom-built and the majority of the paper is focused on detailing the various aspects of this solver. The one-dimensional homogeneous two-phase flow conservation equations are solved to simulate the flow. The full three-dimensional (3D) conduction domain of the evaporator is also dynamically resolved. This allows for the correct simulation of the complex hydraulic and thermal interactions between the microchannels that give rise to the parallel channel instabilities. The model uses state-of-the-art correlations to calculate the frictional pressure losses and heat transfer in the microchannels. In addition, a model for inlet restrictions is also included to simulate the stabilizing effect of these components. In the final part of the paper, validation results of the model are presented, in which the stability results of the model are compared with the existing experimental data from the literature. Next, a parametric study is performed focusing on the stabilizing effects of the solid substrate properties. It is found that increasing the thermal conductivity and thickness of the solid substrate has a strong stabilizing effect, while increasing the number of microchannels has a small destabilizing effect. Finally, representative dynamic results are also given to demonstrate some of the unique capabilities of the model.

Asme2016

Boiling on a Tube Bundle

Eugene van Rooyen

The complexity of two-phase flow boiling on a tube bundle presents many challenges to the understanding of the physical phenomena taking place. It is important to quantify these numerous heat flow mechanisms in order to better describe the performance of tube bundles as a function of the operational conditions. In the present study, the bundle boiling facility at the Laboratory of Heat and Mass Transfer (LTCM) was modified to obtain high-speed videos to characterise the two-phase regimes and some bubble dynamics of the boiling process. It was then used to measure heat transfer on single tubes and in bundle boiling conditions. Pressure drop measurements were also made during adiabatic and diabatic bundle conditions. New enhanced boiling tubes from Wolverine Tube Inc. (Turbo-B5) and the Wieland-Werke AG (Gewa-B5) were investigated using R134a and R236fa as test fluids. The tests were carried out at saturation temperatures Tsat of 5°C and 15°C, mass flow rates from 4 to 35 kg/m2s and heat fluxes from 15 to 70 kW/m2, typical of actual operating conditions. The flow pattern investigation was conducted using visual observations from a borescope inserted in the middle of the bundle. Measurements of the light attenuation of a laser beam through the intertube two-phase flow and local pressure fluctuations with piezo-electric pressure transducers were also taken to further help in characterising the complex flow. Pressure drop measurements and data reduction procedures were revised and used to develop new, improved frictional pressure drop prediction methods for adiabatic and diabatic two-phase conditions. The physical phenomena governing the enhanced tube evaporation process and their effects on the performance of tube bundles were investigated and insight gained. A new method based on a theoretical analysis of thin film evaporation was used to propose a new correlating parameter. A large new database of local heat transfer coefficients were obtained and then utilised to generate improved prediction methods for pool boiling and bundle boiling, including a method for predicting the onset of dryout.

EPFL2011