Rolling Forces and Power in Metal Forming

This lecture covers the analysis of rolling forces and power in metal forming processes such as laminating, extrusion, and wire rolling. The instructor explains the dynamic aspects of rolling cases, the conditions for lateral areas expression, and the application of equations for separate rolling cases. Topics include the existence of neutral points, solving rolling equations, and the calculation of rolling moments. Additionally, the lecture discusses the relationship between rolling power, speed, and the rate of rolled material, emphasizing the importance of mechanical equilibrium and the balance of forces in the rolling process.

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Related concepts (77)

ME-212: Industrial production processes

Application des principales catégories de procédés de production. Modèles physiques élémentaires décrivant le comportement des principaux procédés de production. Compréhension de base des aspects éc

Rolling (metalworking)

In metalworking, rolling is a metal forming process in which metal stock is passed through one or more pairs of rolls to reduce the thickness, to make the thickness uniform, and/or to impart a desired mechanical property. The concept is similar to the rolling of dough. Rolling is classified according to the temperature of the metal rolled. If the temperature of the metal is above its recrystallization temperature, then the process is known as hot rolling.

Rolling resistance

Rolling resistance, sometimes called rolling friction or rolling drag, is the force resisting the motion when a body (such as a ball, tire, or wheel) rolls on a surface. It is mainly caused by non-elastic effects; that is, not all the energy needed for deformation (or movement) of the wheel, roadbed, etc., is recovered when the pressure is removed. Two forms of this are hysteresis losses (see below), and permanent (plastic) deformation of the object or the surface (e.g. soil).

Mechanical equilibrium

In classical mechanics, a particle is in mechanical equilibrium if the net force on that particle is zero. By extension, a physical system made up of many parts is in mechanical equilibrium if the net force on each of its individual parts is zero. In addition to defining mechanical equilibrium in terms of force, there are many alternative definitions for mechanical equilibrium which are all mathematically equivalent. In terms of momentum, a system is in equilibrium if the momentum of its parts is all constant.

Newton's laws of motion

Newton's laws of motion are three basic laws of classical mechanics that describe the relationship between the motion of an object and the forces acting on it. These laws can be paraphrased as follows: A body remains at rest, or in motion at a constant speed in a straight line, unless acted upon by a force. When a body is acted upon by a force, the time rate of change of its momentum equals the force. If two bodies exert forces on each other, these forces have the same magnitude but opposite directions.

Rolling

Rolling is a type of motion that combines rotation (commonly, of an axially symmetric object) and translation of that object with respect to a surface (either one or the other moves), such that, if ideal conditions exist, the two are in contact with each other without sliding. Rolling where there is no sliding is referred to as pure rolling.