Ceramic Powders: Shaping and Granulation Techniques

This lecture covers the shaping and granulation techniques for ceramic powders, including spray atomization, gel atomization, and fluidized beds. It discusses the principles of spray atomization, the effects of thermal gelation, and the properties controlled by organic additives. The lecture also explores the rheology of ceramic suspensions, the impact of powder surface charge on viscosity, and common faults found in ceramics. Various fitness methods, such as dry pressing and slip casting, are explained, along with their benefits and applications in producing ceramic parts. Additionally, the lecture delves into additive manufacturing techniques for ceramics, including extrusion and layer-by-layer fabrication.

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Related concepts (127)

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Slip casting

Slip casting, or slipcasting, is a ceramic forming technique, and is widely used for shapes that can not easily be formed by other techniques. The technique involves a clay body slip, usually prepared in a blunger, being poured into plaster moulds and allowed to form a layer, the cast, on the internal walls of the mould. It is suited for the consistent and precise shaping of complex shapes. It is the standard shaping technique for sanitaryware, such as toilets and basins, and is commonly used for smaller pieces like figurines and teapots.

Fitness landscape

In evolutionary biology, fitness landscapes or adaptive landscapes (types of evolutionary landscapes) are used to visualize the relationship between genotypes and reproductive success. It is assumed that every genotype has a well-defined replication rate (often referred to as fitness). This fitness is the "height" of the landscape. Genotypes which are similar are said to be "close" to each other, while those that are very different are "far" from each other.

Fitness function

A fitness function is a particular type of objective function that is used to summarise, as a single figure of merit, how close a given design solution is to achieving the set aims. Fitness functions are used in evolutionary algorithms (EA), such as genetic programming and genetic algorithms to guide simulations towards optimal design solutions. In the field of EAs, each design solution is commonly represented as a string of numbers (referred to as a chromosome).

Ceramic matrix composite

In materials science, ceramic matrix composites (CMCs) are a subgroup of composite materials and a subgroup of ceramics. They consist of ceramic fibers embedded in a ceramic matrix. The fibers and the matrix both can consist of any ceramic material, whereby carbon and carbon fibers can also be regarded as a ceramic material. The motivation to develop CMCs was to overcome the problems associated with the conventional technical ceramics like alumina, silicon carbide, aluminum nitride, silicon nitride or zirconia – they fracture easily under mechanical or thermo-mechanical loads because of cracks initiated by small defects or scratches.

Metal casting

In metalworking and jewelry making, casting is a process in which a liquid metal is delivered into a mold (usually by a crucible) that contains a negative impression (i.e., a three-dimensional negative image) of the intended shape. The metal is poured into the mold through a hollow channel called a sprue. The metal and mold are then cooled, and the metal part (the casting) is extracted. Casting is most often used for making complex shapes that would be difficult or uneconomical to make by other methods.