High power second harmonic generation with free running Nd : YAG slab laser for micro-machining applications

Frequency doubled Nd:YAG lasers represent an attractive alternative to other laser tools for many material processing applications, but frequency doubling with pulsed Nd:YAG lasers has been performed until now only with pulses of tens of nanoseconds. In material processing with longer pulses (10-1000 mus), such as encountered in typical 1.06 mum industrial Nd:YAG applications, the laser-material interaction is different and, in particular, higher material ablation rates are performed. Furthermore, the green light material processing permits a better focusability and a higher absorption in most materials. However, frequency doubling with long pulse lasers is much more difficult and less efficient up to now. The main problems are the generation of a fundamental 1.064 mum beam of high quality necessary for the non-linear process, and the low damage threshold of the non linear materials in the long pulse regime. Therefore, a zigzag slab laser, which has a high beam quality and an inherently linear polarisation of the beam, is an ideal candidate for non-linear processes. The optical damage threshold in the non-linear materials is the main limiting parameter. The 140 W instantaneous power obtained for a 200 mus pulse duration in extra-cavity configuration allows us to finely process sheets up to 300 mum thick.

Génération de deuxième et troisième harmonique avec un laser Nd:YAG en régime pulsé libre

Sébastian Favre

Industrial laser precision machining is predominately based on pulsed Nd:YAG lasers operated at a wavelength of 1.06 µm in a free running pulse regime. The objective of this thesis work has been to investigate second and third harmonic generation for such "long pulse" Nd:YAG lasers. Visible and UV radiation can be better focused. The absorption coefficient at these wavelengths is higher in most materials. Processing at the doubled or tripled frequency increases machining precision and allows processing of new classes of materials such as, e.g., high reflective metals or ceramics. Frequency doubling and tripling of Q-switched, modelocked, or CW operated Nd:YAG lasers has been the subject of numerous publications. However, the particular problems associated with the free running pulse regime have not yet been addressed. The generation of harmonics requires a laser source that can deliver radiation with high brightness. A system based on a slab crystal with a beam quality factor of M2 ≈ 1.6 and a power of up to 1.5 kW has been used in the experiments. An external electro-optical switch has been implemented in order to precisely control the laser pulse shape and duration. The non-linear coefficient and the angular acceptance have been the main criteria for selecting LBO (LiB3O5), KTP (KTiOPO4), and MgO:LiNbO3 for the frequency conversion experiments. The conversion efficiency has been measured for these crystals as a function of the intensity at the fundamental wavelength. In contrast to simple model predictions, the efficiency does not increase linearly with intensity under long pulse conditions. An intensity dependant phase mismatch is at the origin of the deviations. A heuristic model for the efficiency prediction has been developed. It is based on a linear increase of phase mismatch with intensity and it allows describing the experimental findings with sufficient accuracy. The conversion efficiency for frequency doubling is limited to about 20% at pulse durations of 100 µsec. It decreases with increasing pulse duration. Catastrophic thermal damage is at the origin of the limitation in this pulse regime. Our experiments indicate that the damage is initiated by the frequency doubled light. Temporary color centers are created in the presence of the second harmonic light. The dynamic of the creation and annihilation of these centers has been investigated. It could be shown that finally the absorption of the fundamental harmonic (infrared) radiation at these centers results in irreversible thermal damages. A power of 140 W in the second harmonic (178 MW/cm2 on a waist of 5 µm) and 12 W in the third harmonic (61 MW/cm2 in a waist of 2.5 µm) was obtained with pulses of 200 µs. This allowed to demonstrate the feasibility of material processing with very high reproducibility and definition, which for instance allowed the design and the manufacturing of micro-grippers and several other prototypes in the field of robotics and micro-engineering.

EPFL2001

Second harmonic generation with free running Nd : YAG laser

Sébastian Favre, René Salathé, Thomas Sidler

First results and analysis of second harmonic generation with a Nd:YAG laser working in the long pulse, free running mode are presented in this paper. Second harmonic generation conversion efficiencies of up to 17.5% and pulse powers of 162W have been generated with a free running Nd:YAG laser and a KTP non-linear crystal. The conversion efficiency is limited by a saturation effect and optical damage occurring at similar to50 times lower peak intensities than in the Q-switch mode. The saturation and damage mechanism involves creation of temporary 'color centers' induced by the second harmonic radiation and subsequent increased fundamental wave absorption.

2003

Light Confinement and Nonlinear Light-Matter Interaction in Semiconductor Photonic Crystal Cavities

Mohamed Sabry Abdel-Aliem Mohamed

The ability to control and manipulate light is a fundamental aspect that is at the very core of the development of integrated photonic circuits. It is desirable to achieve such control down to a scale that is comparable to or smaller than the wavelength of light, to enable highly efficient interaction with matter, which can eventually go down to single photon levels. Photonic crystals are particularly appealing in that respect, by providing optical bandgaps and facilitating dispersion shaping, through the precise patterning of layers. This is to be accomplished ideally in compact designs that are well-suited for fabrication with current technology and by utilizing material that has the capacity for integration. By exploiting existing light-matter interaction mechanisms, the available toolset for component design can be expanded, allowing to build optical chips with a wide range of functionality. In the current work, a platform for integrated III-nitride photonic components on silicon is designed and implemented. A refined fabrication process for III-nitride micro- and nanostructures is developed, leading to the realization of suspended optical devices with both high performance and structural stability. Thorough optical and material characterization of the semiconductor layers is conducted to identify potential limitations, particularly with epitaxial GaN on Si technology, with respect to current crystal growth techniques. AlN layers based on a sputter-deposition process are proposed as an alternative for passive optical devices. Two-dimensional photonic crystals are designed in gallium nitride and aluminum nitride, targeting operational wavelengths in the near-infrared telecom range. Optimized photonic crystal cavities are considered for maximizing light confinement in the semiconductor layers. By utilizing resonance enhancement, second and third harmonic generation are demonstrated in gallium nitride photonic crystal cavities featuring record-high quality factor values. This is achieved through a far-field coupling approach under low-power continuous-wave operation. High conversion efficiencies are attained in gallium nitride, exceeding previous demonstrations in the material. Propagation of the harmonic signals in the semiconductor layer is analyzed using finite-element time-domain modeling for the feasibility of an extraction mechanism. Moreover, slow light coupled cavity waveguides are developed in a silicon platform, relying on optimized cavity designs that feature wideband operation in the near-infrared telecom range. A record-high value for group-index bandwidth product is achieved in the devices through improved design implementation. An end-fire based Fourier-space imaging technique is applied for the characterization of the optical structures, through which spatially-selective reconstruction of dispersion maps enabled accurate extraction of slow light properties. The influence of finite-size effects on slow light behavior is elucidated by implementing extended cavity chains. Furthermore, light transport regimes across the dispersion band are identified including the transition towards diffusive light transport and subsequent localization. The performance of coupled-cavity waveguides in the presence of disorder is quantified, revealing constraints on slow light transport, considering state-of-the-art fabrication.