Design and manufacture of 20 kA HTS current leads for a hybrid magnet system

A new series connected 25 T hybrid magnet system is being developed by the Helmholtz Zentrum Berlin (HZB) for neutron scattering experiments. In collaboration with CRPP, high temperature superconducting (HTS) current leads have been developed for the powering of the outer superconducting coil. These HTS current leads, with a nominal current rating of 20 kA, have been designed and are being manufactured by CRPP, based on the design of the 18 kA EDIPO leads. Each of the two current leads consists of an HTS module cooled only by heat conduction from the cold end and a copper part actively cooled by helium gas of 44 K inlet temperature. To reach a temperature of 53.7 K at the warm end of the HTS a helium mass flow rate of 1.37 g/s per lead is required at a current of 20 kA. The estimated heat leak at the 4.5 K level caused only by heat conduction is as low as 1.4 W. The evolution of the temperatures in the case of a loss of flow has been calculated. In addition to the design, the main fabrication steps are described. (C) 2012 Published by Elsevier B. V. Selection and/or peer-review under responsibility of the Guest Editors.