CFRP Strengthening and Long-Term Monitoring of an Old Metallic Roadway Bridge in Melbourne

This study gives an overview on carbon fibre-reinforced polymer (CFRP) strengthening and wireless sensor network (WSN) monitoring of a 121-year-old metallic roadway bridge in Melbourne, Australia. A flat prestressed unbonded retrofit (FPUR) system was developed to apply prestressed CFRP plates to the steel cross-girders of Diamond-Creek Bridge. The bridge is subjected to daily passenger and heavy truck vehicles. Sets of laboratory tests were performed to examine the efficiency and fatigue performance of the proposed FPUR system, prior to its installation on the bridge. Furthermore, in order to demonstrate the efficiency of the proposed retrofit technique, the bridge was instrumented with different types of sensors (including strain gauges, temperature and humidity sensors), and short- and long-term measurements were performed. As for short-term measurements, the bridge was loaded by a 42.5-tonne semi-trailer before and after strengthening. For the long-term monitoring, a WSN system was used to monitor the prestress level in the CFRP reinforcements for at least one year. The CFRP plates were prestressed up to about 980 MPa (38% of the CFRP ultimate strength), which resulted in about 50% reduction in the maximum tensile stress in the bottom flanges of the strengthened I-girders. The results of the short- and long-term measurements in this study showed that the proposed FPUR system can be very effective for flexural and fatigue strengthening of such bridge girders.

Prestressed CFRP-strengthening and long-term wireless monitoring of an old roadway metallic bridge

Elyas Ghafoori, Ardalan Hosseini, Masoud Motavalli

This paper presents an application of prestressed carbon ﬁber-reinforced polymer (CFRP) plates for the strengthening of metallic girders of a roadway bridge in Melbourne, Australia. The study also describes the application of a wireless sensor network (WSN) system for long-term structural monitoring of the retroﬁtted bridge girders. A ﬂat prestressed unbonded retroﬁt (FPUR) system was developed to apply prestressed CFRP plates to the steel girders of the Diamond Creek Bridge (122 years old), which is subjected to daily passenger and heavy vehicles. The ﬁrst section explains the results of sets of static and fatigue tests performed in the laboratory to examine the eﬃciency of the proposed FPUR system prior to its installation on the bridge. The second section presents details of diﬀerent aspects of the CFRP strengthening of the bridge girders, fatigue design criteria, and layouts for short- and long-term monitoring. For the short-term measurements, the bridge was loaded with a 42.5-ton semi-trailer before and after strengthening. The CFRP plates were prestressed up to approximately 980 MPa (≈38% of the CFRP ultimate tensile strength), which resulted in about 50% reduction in the maximum tensile stress in the bridge girders. The third section discusses the development, installation, and preliminary results of the WSN system used to monitor the pre-stress level in the CFRP plates. The results of the short- and long-term measurements in this study show that the FPUR system is very eﬀective for ﬂexural and fatigue strengthening of bridge girders. Finally, a set of recommendations for long-term structural monitoring is provided.

2018

Composite action of FRP bridge decks adhesively bonded to steel main girders

Herbert Gürtler

Up until today reinforced concrete has been used in most cases for the manufacturing of bridge decks. Depending on the quality of the work carried out, defects can already occur after only a few years. These defects mostly appear in the form of corrosion of the steel reinforcement due to concrete's sensitivity to de-icing salts and water. To reduce maintenance costs, which are mainly caused by corrosion of the steel reinforcement, attempts were made to eliminate the steel reinforcement in the bridge deck. This was achieved for example by replacing the whole concrete bridge deck with an FRP1 bridge deck. FRP bridge decks, besides the advantage of the absence of steel reinforcement, exhibit the advantage of a low dead load (approx. 20% of a comparable concrete deck) combined with high strength. These properties resulted in the fact that today more than 200 bridges with FRP decks are in service worldwide. Most of them need steel or concrete main girders to bridge the required span. Despite the many bridges already in service, assessment of their load-bearing capacity or deflections still remains difficult. Some of the reasons for this this are as follows: Geometry and material properties vary considerably between different FRP bridge-deck types. The problem of the connection between main girders and bridge decks has only been partially solved. No design method exists which allows determination of the stresses and deflections of composite girders, and takes the degree of composite action of the bridge deck into account. This thesis contributes to solve these problems. Experiments with two different bridge decks were carried out in order to determine the necessary system properties (in-plane compression and shear resistance and in-plane compression and shear stiffness) for the calculation of the load-bearing behavior of steel/FRP composite girders. The method developed to determine the system properties can also be applied to other FRP bridge decks (e.g. sandwich decks). In a second step, four composite girders (two with each bridge deck) were manufactured by bonding the bridge decks onto conventional steel girders. Local failure of the bridge deck, as occurs in girders with stud or bolt connections, is therefore prevented and a clear load transfer in the joint is assured. One of the two girders, with each bridge deck system, was tested statically and the other statically and under fatigue loads. The results of the girder experiments showed that adhesive bonding is a reliable connection technique, since failure always occurred first in the bridge deck and then in the adhesive layer. The stiffness and failure load of the composite girders could be increased considerably in comparison with the pure steel girder. The determined system properties concerning in-plane shear and compression stiffness were confirmed with the girder experiments. The results of the experiments with the composite girders were compared with results of an analytical design method for concrete/wood girders adapted for steel/FRP composite girders. It was shown that the load-bearing behavior of composite girders consisting of steel main girders and adhesively- bonded FRP bridge decks can be determined with good accuracy in the linear-elastic region. Furthermore a design method was developed which allows the loadbearing capacity of the steel/FRP composite girders investigated in this thesis to be determined with very good accuracy. Subsequently a parameter study was carried out in order to verify the assumption of full composite action in the adhesively- bonded joint. This is one of the requirements for application of the developed design methods. The study showed that the assumption is applicable for different adhesives and even for thicknesses up to 50 mm. ---------------------------------------- 1 Fiber Reinforced Polymer

EPFL2005

Composite action of FRP bridge decks adhesively bonded to steel main girders

Herbert Gürtler

EPFL2005