Publication

Recyclable flame retardant phosphonated epoxy based thermosets enabled via a reactive approach

Abstract

The development of reusable fire-safe polymers with a prolonged lifetime heralds the switch for a transition towards circular economy. In this framework, we report a novel phosphonated thermoset which is composed of networked phosphonate esters containing both P-C and P-O bonds. Employing a simple one-pot, two-step synthetic methodology, oxirane groups of the epoxy resin were partially reacted with various amounts of reactive bis H-phosphonate monomer, and cured with a cycloaliphatic hardener to obtain multifunctional thermosets with up to 8% phosphorus (P) content. Though 2.5% P was adequate to achieve good flame retardancy, a concentration > 5% P was necessary for accomplishing material reprocessability and recyclability. These phosphonated thermosets exhibited high Tg (94 degrees C - 140 degrees C) and good thermal stability. Fire performance of the thermoset with 2.5% P via cone calorimetry showed effective reduction in the peak heat release rate (pHRR, 75%) and significant inhibition of total smoke production (TSP, 72.5%), which was attributed to the gas and condense phase actions of the phosphonate moieties. This thermoset was explored as a transparent fire-safe coating on wood where an intumescent flame retardant mechanism was observed. The phosphonated thermoset with higher P content (6%) demonstrated excellent damage reparability and thermomechanical reprocessability driven by transesterification induced network rearrangement. This thermoset was used for manufacturing flax fiber reinforced composite, to demonstrate its future application as a polymer matrix for composite materials.

About this result
This page is automatically generated and may contain information that is not correct, complete, up-to-date, or relevant to your search query. The same applies to every other page on this website. Please make sure to verify the information with EPFL's official sources.

Graph Chatbot

Chat with Graph Search

Ask any question about EPFL courses, lectures, exercises, research, news, etc. or try the example questions below.

DISCLAIMER: The Graph Chatbot is not programmed to provide explicit or categorical answers to your questions. Rather, it transforms your questions into API requests that are distributed across the various IT services officially administered by EPFL. Its purpose is solely to collect and recommend relevant references to content that you can explore to help you answer your questions.