Plasma polymerization

Plasma polymerization (or glow discharge polymerization) uses plasma sources to generate a gas discharge that provides energy to activate or fragment gaseous or liquid monomer, often containing a vinyl group, in order to initiate polymerization. Polymers formed from this technique are generally highly branched and highly cross-linked, and adhere to solid surfaces well. The biggest advantage to this process is that polymers can be directly attached to a desired surface while the chains are growing, which reduces steps necessary for other coating processes such as grafting. This is very useful for pinhole-free coatings of 100 picometers to 1-micrometer thickness with solvent insoluble polymers. In as early as the 1870s "polymers" formed by this process were known, but these polymers were initially thought of as undesirable byproducts associated with electric discharge, with little attention being given to their properties. It was not until the 1960s that the properties of these polymers were found to be useful. It was found that flawless thin polymeric coatings could be formed on metals, although for very thin films (