Theoretical evidence of the observed kinetic order dependence on temperature during the N2O decomposition over Fe-ZSM-5

The characterization of Fe/ZSM5 zeolite materials, the nature of Fe-sites active in N2O direct decomposition, as well as the rate limiting step are still a matter of debate. The mechanism of N2O decomposition on the binuclear oxo-hydroxo bridged extraframework iron core site [FeII(m-O)(m-OH)FeII]+ inside the ZSM-5 zeolite has been studied by combining theoretical and experimental approaches. The overall calculated path of N2O decomposition involves the oxidation of binuclear FeII core sites by N2O (atomic a-oxygen formation) and the recombination of two surface a-oxygen atoms leading to the formation of molecular oxygen. Rate parameters computed using standard statistical mechanics and transition state theory reveal that elementary catalytic steps involved into N2O decomposition are strongly dependent on the temperature. This theoretical result was compared to the experimentally observed steady state kinetics of the N2O decomposition and temperature-programmed desorption (TPD) experiments. A switch of the reaction order with respect to N2O pressure from zero to one occurs at around 800 K suggesting a change of the rate determining step from the a-oxygen recombination to a-oxygen formation. The TPD results on the molecular oxygen desorption confirmed the mechanism proposed.

Nitrous Oxide Abatement over Fe-Zeolite

Bryan Bromley

The use of zeolites for catalytic reactions is a field in continuous development. Since it was demonstrated that metal-zeolites are efficient catalysts for NOx abatement, decomposition of nitrous oxide (N2O) over Fe-containing zeolites has attracted great interest by the scientific community mainly due: N2O is the third most important gas contributing to global warming, its concentration in atmosphere is still on the rise and direct N2O decomposition to N2 and O2 is a sustainable alternative. N2O interaction with Fe-zeolite leads to the formation of "special" adsorbed oxygen (often called α-oxygen) with great potential for selective oxidation. Although the focus of a number of studies, the nature of the actives sites for the formation of this adsorbed oxygen is still unclear. The main objectives of this work are: 1) study the decomposition mechanism of N2O over isomorpously substituted Fe-ZSM-5 zeolite aiming on catalyst optimization and 2) optimization and further use of structured Fe-zeolite in novel micro-structured reactor. A number of refined transient kinetics methods were intensively used such as transient response, Temperature Programmed Desorption (TPD) and Temporal Analysis of Product (TAP). Density Functional Theory (DFT) and in situ IR spectroscopy studies were conducted in collaboration and our results support the following: In chapter 3, quantitative measurements have been carrier out to analyze the effect of temperature on the activation (under helium flow) and the irreversible deactivations that can happen during the pretreatment. The results obtained indicate that high temperature treatment (1273 K) results in the formation of a high amount of α-sites. The addition of a very low fraction of oxygen (2%) in the feed demonstrates that the catalyst is sensitive to its presence. Certain sites can be irreversibly destroyed, a result ascribed to the oxidation of active Fe(II) to Fe2O3 clusters which contain inactive Fe(III). Catalyst treatment at high temperature (1273 K) in He for up to 3 hours, also reduced irreversibly the concentration of α-sites. TPD measurements have shown desorption of oxygen at 3 different temperatures. Desorption at the lowest temperature (650 K) was assign to the α-oxygen recombination. The oxygen which desorbs at 700 K was associated to the oxygen from the deactivated sites. Oxygen which desorbs at the highest temperature (730 K) is originated from the surface NOx that desorbed as NO and O2. After a comparison of the concentration of the molecules accumulated, we propose that NO2 is the adsorbed specie. The mechanism of N2O decomposition on the binuclear oxo-hydroxo bridged extraframework iron core site [FeII(μ-O)(μ-OH)FeII]+ inside the ZSM-5 zeolite has been studied by combining theoretical and experimental approaches (see chapter 4). Rate parameters computed using standard statistical mechanics and transition state theory reveal that elementary catalytic steps involved into N2O decomposition are strongly dependent on the temperature. This theoretical result was contrasted with the experimentally observed steady state kinetics of the N2O decomposition and TPD experiments. As predicted by the theoretical study, the switch of the reaction order with respect to N2O pressure (from zero to one) occurs at around 800 K which confirms a change of the rate determining step from the α-oxygen recombination to α-oxygen formation. The proposed mechanism was also confirmed by O2-TD which confirmed the viability of the binuclear complex. The α-oxygen recombination at low temperature (

EPFL2010

Study of N2O decomposition over Fe-ZSM-5 with transient methods

Petra Prechtl

Nitrous oxide is the third most important gas contributing to global warming and its concentration in the atmosphere is still on the rise. Nitric acid production represents the largest source of N2O in the chemical industry, with a total annual emission of about 400 kt N2O. An efficient way to reduce the N2O is the catalytic decomposition into N2 and O2. ZSM-5 zeolites containing iron are known to be effective in this reaction involving Fe(II)-extraframework species as active sites. But the nature of these sites and the reaction network is still under debate. Often the N2O is in the exhaust together with other gases like NOx, COx, oxygen, and water vapor, which may influence the catalyst efficiency towards N2O decomposition. The effect of these gases on the reaction mechanism is still not understood yet. The aim of this work is to study the decomposition mechanism of N2O over isomorphously substituted Fe-ZSM-5 (0.02-0.55% Fe) using transient response methods. Kinetic studies under steady-state conditions give overall information about the reaction, whereas transient experiments lead to information on the individual steps and the possibility to suggest a reaction model. Transient response methods are applied in vacuum using a Temporal Analysis of Products (TAP) setup and at ambient pressure using a Micromeritics AutoChem 2910 analyzer. The influence of different gases such as NO, H2O and NO2 on the decomposition of N2O over Fe-ZSM-5 is investigated to gain insight into their effect on this reaction. The TAP multifunctional reactor system is used to perform transient pulse experiments for micro-kinetic analysis of complex heterogeneous catalytic reactions. This setup allows to dose precisely reactants and to monitor product formation with submillisecond time resolution implying the absence of external mass or heat transfer. A reproducible low hydroxylation level of the catalyst can be attained in vacuum. The results from the transient responses with the Micromeritics analyzer are obtained under conditions more relevant to "operando". The mechanism of N2O decomposition over Fe containing ZSM-5 was studied by transient response methods at ambient pressure with the Micromeritics analyzer and under vacuum with the TAP setup. Both approaches showed that the mechanism strongly depends on the reaction temperature, but in all cases involves atomic oxygen loading from N2O with N2 evolution as the first reaction step. The surface oxygen, (O)Fe, formed from N2O possesses very high reactivity and oxidizes CO to CO2 already at 373 K. A complete saturation of the active sites can be reached by the catalyst exposure to N2O at low temperatures (T < 600 K in vacuum, T < 523 K at ambient pressure). Under these conditions oxygen is stored and does not desorb. On that basis, the concentration of sites active for the surface atomic oxygen loading from N2O is determined by pulse experiments using the TAP setup. The concentration of active sites is found to be the same as in a flow experiment with the Micromeritics analyzer. The mechanism of surface atomic oxygen recombination and desorption as O2 depends on the temperature. At temperatures higher than 773 K, the mechanism probably involves direct (O)Fe recombination. The investigation of the response profiles upon N2O pulses at 803 K evidences the O2 formation is the rate-determining step since the oxygen desorption is found to be slow compared to N2O and N2. Furthermore, a fit of the oxygen desorption curve corresponded to a first order dependence on the oxygen surface coverage. In the range of 523 to 773 K, the O2 formation is facilitated by NO, which is formed on the catalyst surface from N2O. The addition of NO to the gas phase confirmed the accelerating effect of NO on the oxygen desorption. NO and (O)Fe are adsorbed on adjacent, but different sites and are not competing for the same ones. Adsorbed NO accommodates oxygen from N2O forming higher oxidized nitrogen oxide species NO2/NO3 which decompose back to NOads and molecular oxygen. Thus, the recombination of surface oxygen loaded from N2O is accelerated by a NO/NOx redox cycle whereas adsorbed NOx acts as co-catalyst. Adsorbed NO is oxidized by N2O easily as shown also by temperature-programmed desorption (TPD) experiments. Therefore, the interaction of gaseous NO2 with Fe-ZSM-5 at 523 K in vacuum and at ambient pressure is investigated and demonstrates the formation of two different NOx surface species accompanied by the evolution of gaseous NO. These surface species block the sites for oxygen loading from N2O whereas the amount of reversible adsorbed N2O stays constant compared to the standard pre-treated catalyst. The formation of reactive surface oxygen from NO2 could neither be evidenced in TPD nor with CO oxidation experiments. Adsorbed water strongly influences the N2O decomposition inhibiting it completely, at least at temperatures ≤ 673 K. Water pulses at 523 and 593 K result in partial desorption of the loaded atomic surface oxygen as O2, indicating the competition of water for the same adsorption sites. The residual adsorbed oxygen desorbs during TPD experiments at 849 K instead of 715 K for the dry catalyst and it can not oxidize CO to CO2. It means that the active sites are transformed into an inactive form in the presence of water. The oxygen which stays on the catalyst seems to participate in the Fe(II) oxidation to the hydroxylated Fe(III) species. These Fe(III) species are inactive in N2O decomposition and could be activated again by high temperature treatment in He or in vacuum. During TAP experiments only small amounts of water are dosed and the water desorption is facilitated due to vacuum. Therefore, the effect of water could be shown to be reversible at temperatures > 700 K. At 803 K oxygen desorbs significantly faster with increasing water amount suggesting a water assisted O2 desorption. Simultaneously, the catalyst activity decreases to about a half of the initial activity of the dry zeolite. To conclude, from the TAP reactor data obtained under vacuum conditions and the results from the transient flow experiments at ambient pressure it follows that the mechanism of the N2O decomposition over Fe-containing ZSM-5 depends strongly on the reaction temperature and on the presence of NO, H2O and NO2. In general, below 523 K only surface atomic oxygen loading from N2O takes place with simultaneous evolution of N2 in the gas phase. The O2 formation proceeds via direct (O)Fe recombination at temperatures above 773 K. In the range of 523 to 773 K, the recombination of the atomic oxygen involves NOx adsorbed on the catalyst surface.

EPFL2007

Fast temperature cycling of the catalytic CO oxidation using microstructure reactors

Martin Luther

The possibility to increase the performance (productivity or selectivity) of a chemical reactor by using periodic variations of reaction parameters (e.g. reactant concentration or temperature) has been theoretically envisaged since the beginning of the 70th. The experimental validation of the predicted positive effects was successful in the case of concentration variation but failed for temperature variation. This was mainly due to the high thermal inertia of the conventional chemical reactors used for the measurements which prevented to create variations having a sufficiently high frequency. Microstructure reactors own, at the contrary to conventional reactors, a very low thermal inertia and allow to generate temperature oscillations with an amplitude of about ten to hundred Kelvin at a frequency in the order of magnitude of 10-1 to 4 Hz. These properties, coupled with the possibility to introduce a catalytic active material within the devices, seem to make them well suited for the study of the effects of fast periodic temperature variations of a catalytic reaction. The objective of this work was to demonstrate that non-stationary temperature conditions may increase the reaction rate of a heterogeneously catalyzed reaction up to values not predicted by the classical Arrhenius dependency towards the temperature. Two different types of microstructure reactors have been used. The reaction was taking place in the first one (FTC-type 2) in microstructured channels on whose walls a catalytic layer was deposed. In the second one (FTC-type 3), the reaction was taking place on a piece of sintered metal fibres (SMF) plate placed in a reaction chamber. The catalytic active material was deposed on the SMF plate filaments. Both devices where permanently heated by electrical resistors and periodically cooled down with water flowing through cooling channels incorporated in the devices. The test reaction chosen for the experimental measurements was the CO oxidation reaction, heterogeneously catalyzed by platinum supported on alumina (Pt/Al2O3). The reaction behaviour under stationary thermal conditions was consistent with the one predicted by the Arrhenius law. The dependency of the reaction rate with the temperature was exponential with an apparent activation energy of 104 kJ·mol-1, a negative partial reaction order for CO and a positive one for O2. The measurements effectuated under quasi-stationary thermal conditions (slow temperature ramps) have shown that a temperature change rate between 7 and 14 K·min-1 was not sufficient to observe any non-trivial effect of the temperature. The reaction behaviour was always predicted by the Arrhenius law. The surface coverage of the reactive species is, in this case, always able to follow the slow temperature changes and the reaction behaves as being always under steady-state conditions. The experiments realized under non-stationary thermal conditions using the FTC-type 2 reactor have also failed to demonstrate any non-trivial effects of the temperature oscillations. This device allows indeed to generate temperature oscillations with an amplitude of up to 120 K with a frequency of 0.1 Hz but unfortunately correlated with a very high thermal inhomogeneity. A temperature difference of up to 80 K was measured between a cold spot and a hot spot inside the device. Due to their very low local reaction rate the colder areas of the reactor have attenuated the product concentration (CO2) oscillations which should have been created by the temperature variations. This attenuation prevented the temperature oscillations to have any positive effect compared to the stationary thermal conditions. The FTC-type 3 reactor allowed temperature changes of lower amplitude but the thermal homogeneity was much better. The maximal temperature difference measured between two points within the reactor was only 15 K. Under temperature oscillation conditions, the measured instantaneous CO2 concentration was higher for any temperature within the oscillation range compared to the one recorded under stationary thermal conditions. The increase obtained in the mean CO2 concentration was ranging from 34% for a frequency of the oscillations of 0.035 Hz to 85% for a frequency of 0.052 Hz. The amplitude of the oscillations was kept constant at approximately 40 K and the mean temperature value at 437 K. The simulations effectuated using a theoretical model for the catalytic CO oxidation including a feed-back step in the form of the oxidation-reduction of the catalyst have shown that the experimentally observed increase may be qualitatively explained. Above a certain frequency, the temperature oscillations are fast enough compared to the characteristic time of the feedback step and are able to perturb the stationary established reactive species surface coverage. The formation of a transient surface coverage more favourable for the reaction than the surface coverage at high temperature allows during the transient period to reach an instantaneous surface reaction rate values higher than the one at high temperature. This reaction rate peak is then responsible for the increase of the mean reaction rate under non-stationary thermal conditions and, thus, for an increased yield.

EPFL2008