Thermal conductivity and interfacial conductance of AlN particle reinforced metal matrix composites

Masahiro Kida, Christian Monachon, Andreas Mortensen, Ludger Weber
American Institute of Physics, 2011
Article

Résumé

Aluminum nitride (AlN) particle reinforced metal-matrix-composites produced by pressure infiltration are characterized in terms of their thermal conductivity. The composites are designed to cover a wide range of phase contrast between the dispersed particles and the matrix; this is achieved by changing the matrix conductivity using Cu, Al, Sn, and Pb as the matrix. The interface thermal conductance (h(c)) between AlN and the matrix metals is determined by varying the size of the AlN particles using the Hasselman-Johnson approach and the differential effective medium (DEM) model to calculate h(c) from measured composite conductivity values. In addition, h(c) is measured directly at the AlN/Al interface using the transient thermoreflectance (TTR) method on thin aluminum layers deposited on flat AlN substrates to find good agreement with the value derived directly from Al/AlN composites of variable particle size and thus confirm the approach used here to measure h(c). Data from the study show that h(c) at AlN-metal interfaces increases with the metal/AlN Debye temperature ratio; however, the increase is much less than predicted by currently accepted models. (C) 2011 American Institute of Physics. [doi:10.1063/1.3553870]

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https://infoscience.epfl.ch/record/164449?ln=fr

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Aluminum nitride (AlN) has been applied to various applications, including electronic substrates and packaging, semiconductor production components, wide band gap semiconductor, light-emitting diodes (LED) and acoustic wave devices; at the same time, it is also attractive as a reinforcement in Metal Matrix Composites (MMCs) for thermal management applications with tailored thermal properties. In this thesis, two main subjects are investigated in terms of both the composite processing and its thermal property, namely (i) the high-temperature wettability between AlN and liquid metals and (ii) the thermal conductivity behavior of AlN reinforced metal matrix composites and the associated question of the interface thermal conductance at the AlN/metal interface. High-temperature wettability of AlN particle preforms with pure Al, Cu, Sn and Pb, was investigated by means of drainage curve measurements during pressure infiltration. The measured drainage curves show good agreement with the semi-empirical model in soil science proposed by Brooks and Corey. The total work of immersion, Wi, can be directly calculated by integration of the drainage curves, in turn giving the apparent contact angle during infiltration at high temperature. For Cu, Sn and Pb, the apparent contact angles deduced by integration of experimental drainage curves are in the range 120-140° and agree well with corresponding sessile drop data from the literature. Data for AlN and α-Al2O3 are furthermore similar for both methods of measurement, which results from the presence of a native oxide layer on the AlN particles, which is not eliminated from the particle surface in these systems. For the wettability between AlN/Pb and α-Al2O3/Pb systems, a slight difference is observed and this behavior is attributed to the transformation of the native oxide layer with temperature and the presence of dissolved oxygen in the melt. On the contrary, the wettability of AlN/Al system gives higher value than the sessile drop data measured in vacuum, corresponding rather to the value measured under He-H2 gas at 1373K. This indicates that in the present study there is no elimination of the native oxide layer on the AlN by the formation of Al2O gas, which normally occurs in high vacuum. Moreover, the results of the present technique gradually deviate to the sessile drop data as the initial contact angle gets close or below 90° especially in the α-Al2O3/Al system, suggesting that there is a minimum value, around 105-110°, below which the present infiltration-based contact-angle measurement technique may lose validity. Thermal conductivity behavior of AlN reinforced metal matrix composites produced by pressure infiltration technique has been characterized at both room and elevated temperature in two different microstructural systems, namely (i) particle reinforced system (PRCs) and (ii) partially sintered particle system, i.e., an interpenetrating composite in which the AlN is also a continuous phase (IPCs). The phase contrast of thermal conductivity between AlN (Κd) and matrix metals (Κm) is varied within a range of 0.4

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