3D Imaging of Catalyst Support Corrosion in Polymer Electrolyte Fuel Cells

During the lifetime of a polymer electrolyte fuel cell, the pore structure of the Pt/C catalyst layer may change as a result of carbon corrosion. Three-dimensional visualization of porosity changes is important to understand the origin of fuel cell performance deterioration. A focused ion beam/scanning electron microscopy (FIB/SEM) approach was adopted together with electron tomographic studies to visualize the three-dimensional pore structure of a Pt/C catalyst. In the case of pristine catalyst layers, the pores form an interconnected network. After 1000 start-up/shut-down cycles, severe carbon corrosion leads to a collapse of the support structure. The porosity of the degraded catalyst layer shrinks drastically, resulting in a structure of predominantly isolated pores. These porosity changes hinder the mass transport in the catalyst layer, consequently leading to a substantial loss of fuel cell performance. FIB/SEM serial sectioning and electron tomography allows three-dimensional imaging of the catalyst pore structure, which is a prerequisite for modeling and optimizing mass transport in catalyst layers.

Insight in the 3D morphology of silica-based nanotubes using electron microscopy

Teresa Katharina Dennenwaldt

Amorphous silica-based nanotubes (SBNTs) were synthesized from phosphoryl triamide, OP(NH2)(3), thiophosphoryl triamide, SP(NH2)(3), and silicon tetrachloride, SiCl4, at different temperatures and with varying amount of the starting material SiCl4 using a recently developed template-free synthesis approach. Diameter and length of the SBNTs are tunable by varying the synthesis parameters. The 3D mesocrystals of the SBNTs were analyzed with focused ion beam sectioning and electron tomography in the transmission electron microscope showing the hollow tubular structure of the SBNTs. The reconstruction of a small SBNT assembly was achieved from a high-angle annular-dark field scanning transmission electron microscopy tilt series containing only thirteen images allowing analyzing beam sensitive material without altering the structure. The reconstruction revealed that the individual nanotubes are forming an interconnected array with an open channel structure. (C) 2016 Elsevier Ltd. All rights reserved.

Pergamon-Elsevier Science Ltd2016

Molecular Engineering of Electrode Surfaces for Electrocatalysis

Patrick Eduard Alexa

Electrocatalysts play an important part on the route towards environmental friendly energy sources. They support modern technologies like fuel cells to move further away from the utilization of fossil fuels and the resulting CO2 emission into our atmosphere. The main principle of such energy conversion technologies is to store chemical energy within chemical bonds and to release it as electric energy to fulfill the energy demand of today's society. However energy conversion chemistry in such technologies requires catalysts in order to be effective by providing an alternative reaction pathway that lowers activation energies and maximizes the energy output. Providing suitable catalyst surfaces requires a fundamental knowledge of the interaction of reactants and reaction intermediates with the catalyst surfaces. This concern is addressed in this thesis by fabricating specifically tailored molecular components on metal surfaces, which act as organic/inorganic hybrid electrodes for various energy conversion reactions in electrocatalysis. Characterizing the electrode surface is crucial in order to identify active sites of the catalyst. The molecular structure is investigated by surface sensitive techniques, such as STM and XPS in combination with a home-build transfer system, which enables electrode fabrication in UHV and electrocatalytic experiments in a liquid environment. A detailed characterization of organic polymer components on electrode surfaces is obtained by combining experimental data with MD simulations. The morphology of polymer networks can be successfully mimicked and depending on the chemical composition and the structure, spatial correlations on short length scales are reported. Hybrid electrodes with organic polymer co-catalysts reveal an increased catalytic activity for the HER by providing suitable docking sites that act as catalytic active sites. Reactants and reaction intermediates are stabilized via hydrogen bonding, which results in a higher catalytic turnover. The specific designed structure of the organic co-catalyst helps to identify a fraction of the reaction mechanism and highlights the importance of molecular components in electrocatalysis. The utilization of organic units on electrocatalysts provides also an excellent opportunity in order to use single metal atoms as catalysts. Engineering large pi-systems has no significant impact on the ORR activity, while the distance between active sites and the underlying electrode are crucial for enhancing the catalytic activity. A significant factor in using molecular components in electrocatalysis is the stability of the organics. Using electrografting allows to design organic/inorganic hybrid electrodes with covalent bonds between the molecular component and the metal substrate. Attaching empty porphyrin molecules to substrates introduces a powerful technique in molecular engineering, since empty porphyrin cycles can be metallized with various metal centers that can act as electrocatalysts for different electrochemical reactions. In summary, this thesis provides multiple engineering aspects, which are useful in designing molecular components on metal electrodes for energy conversion. Such hybrid catalyst surfaces are capable of improving the catalytic activity and allow to study the mechanism of catalytic reactions. Implementing organic components provides new routes for tailoring novel materials, which deliver new insight into the complex field of electrocatalysis.

EPFL2020

Carbon nanofibers grown on metallic filters as novel catalytic materials

Lioubov Kiwi, Pascal Tribolet

Carbon nanofibers (CNF) were synthesized on sintered metal fibers (SMF) filters of nickel and Ni-containing alloys (Inconel, stainless steel (SS)) by thermal chemical vapor deposition of ethane in the presence of hydrogen at not, vert, similar660 °C. The CNFs were formed directly over the SMF filters without deposition of metal particles. The catalytic active sites leading to the CNF formation were attained by oxidation–reduction of the SMF filter. The CNFs present platelet morphology as determined by X-ray diffraction and transmission electron microscopy. The CNF/SMF composites have thin carbon layer in the microns range strongly anchored to the metal surface. The initial open structure of SMF filters is preserved. Scanning electron microscopy together with temperature programmed oxidation suggests the formation of uniform CNFs deposits on SMFInconel with fiber's diameters in the range of 70 nm. Carbon deposits with a different nature were observed over SMFNi and SMFss. The CNF/SMFInconel composites have high specific surface area due to mesopores of CNFs, high thermo-conductivity and open 3D macrostructure. This is advantageous for catalytic applications, especially during the catalysis of highly exo/endothermic reactions in reactors with structured catalytic bed.

2005

Molecular Engineering of Electrode Surfaces for Electrocatalysis

Patrick Eduard Alexa

EPFL2020