Silicon Solar Cells on Glass with Power Conversion Efficiency above 13% at Thickness below 15 Micrometer

Liquid phase crystallized silicon on glass with a thickness of (10-40) mu m has the potential to reduce material costs and the environmental impact of crystalline silicon solar cells. Recently, wafer quality open circuit voltages of over 650 mV and remarkable photocurrent densities of over 30 mA/cm(2) have been demonstrated on this material, however, a low fill factor was limiting the performance. In this work we present our latest cell progress on 13 mu m thin poly-crystalline silicon fabricated by the liquid phase crystallization directly on glass. The contact system uses passivated back-side silicon hetero-junctions, back-side KOH texture for light-trapping and interdigitated ITO/Ag contacts. The fill factors are up to 74% and efficiencies are 13.2% under AM1.5 g for two different doping densities of 1.10(17)/cm(3) and 2.10(16)/cm(3). The former is limited by bulk and interface recombination, leading to a reduced saturation current density, the latter by series resistance causing a lower fill factor. Both are additionally limited by electrical shading and losses at grain boundaries and dislocations. A small 1 x 0.1 cm(2) test structure circumvents limitations of the contact design reaching an efficiency of 15.9% clearly showing the potential of the technology.

Transparent Passivating Contacts for Front Side Application in Crystalline Silicon Solar Cells

Josua Andreas Stückelberger

In this thesis, we present the development and characterization of novel approaches to carrier-selective passivating contacts for crystalline silicon (c-Si) solar cells. In our first approach, we benefit from a wide-bandgap material, namely mixed-phase silicon oxide (SiOx). High hydrogen dilution during the plasma-enhanced chemical vapor deposition of a SiOx layer leads to the growth of vertically oriented silicon filaments embedded in a silicon oxide matrix. The resulting mixed-phase material combines transparency and vertical conduction through the layer. We propose a layered contact structure starting with an ultra-thin chemically grown SiOx (~1.2 nm) at the c-Si wafer surface, followed by a phosphorus-doped bilayer of the mixed-phase SiOx, finishing with a nanocrystalline silicon layer that ensures contact with the metallization. With such a stack, an electron-selective passivating contact with a saturation current density J0 of 5.3 fA/cm2 is achieved on n-type wafers with hydrogenation, whereas on p-type wafers the contact reached 5.8 fA/cm2 even without hydrogenation. The contact is analyzed in detail with respect to its structure and its change upon thermal treatment. Two different growth regions are detected: one with the vertically oriented silicon inclusions and a second one in which the silicon phases have more lateral growth. Crystallization and atomic redistribution are analyzed during in-situ annealing in an electron microscope, leading to a better understanding of the change in distribution of phosphorus and oxygen as well as the nucleation sites. The influence of the annealing temperatures and dwell times as well as the initial doping concentration on the resulting in-diffused region and the passivation quality is reported. We use simulations to relate the influence of these parameters on passivation to the different recombination mechanisms. From the analyzed phosphorus doping profiles, an interesting observation is reported. The chemical oxide varies in thickness and density depending on the wafer polarity as well as the base resistivity. Proof-of-concept cells including this novel structure demonstrate the suitability for electron-selective passivating contacts at the device level with conversion efficiencies of 19.0% on planar wafers and 20.1% on textured wafers. Promisingly high short-circuit current densities (Jsc) of 35 mA/cm2 (40 mA/cm2) on planar (textured) with low parasitic absorption indicate its potential as a front contact in next-generation solar cells. Additionally, the beneficial feature of the smooth refractive index change within the layers that leads to a low reflectance over a broad wavelength range, similar to a built-in anti-reflection coating, is presented. A second approach to reach highly transparent electron-selective passivating contacts is demonstrated by the use of a plasma process based on the precursor gases phosphine (PH3), silicon tetrafluoride (SiF4), hydrogen (H2), and argon (Ar). The beneficial effect of fluorine in terms of passivation without the need for additional hydrogenation processes is shown, reaching implied open-circuit voltages of 730 mV on planar surfaces and 707 mV on textured surfaces. These layers are implemented in first proof-of-concept working devices with efficiencies of 19.5% on single-side-textured wafers and Jsc values of up to 40 mA/cm2.

EPFL2018

Charge collection and pore filling in solid-state dye-sensitized solar cells

Ilkay Cesar, Michael Graetzel, Robin Humphry-Baker, Henry Snaith, Shaik Mohammed Zakeeruddin

The solar to electrical power conversion efficiency for dye-sensitized solar cells (DSCs) incorporating a solid-state organic hole-transporter can be over 5%. However, this is for devices significantly thinner than the optical depth of the active composites and by comparison to the liquid electrolyte based DSCs, which exhibit efficiencies in excess of 10%, more than doubling of this efficiency is clearly attainable if all the steps in the photovoltaic process can be optimized. Two issues are currently being addressed by the field. The first aims at enhancing the electron diffusion length by either reducing the charge recombination or enhancing the charge transport rates. This should enable a larger fraction of photogenerated charges to be collected. The second, though less actively investigated, aims to improve the physical composite formation, which in this instance is the infiltration of mesoporous TiO2 with the organic hole-transporter 2,2',7,7'-tetrakis(N,N-di-p-methoxypheny-amine)-9,9'-spirobifluorene (spiro-MeOTAD). Here, we perform a broad experimental study to elucidate the limiting factors to the solar cell performance. We first investigate the charge transport and recombination in the solid-state dye-sensitized solar cell under realistic working conditions via small perturbation photovoltage and photocurrent decay measurements. From these measurements we deduce that the electron diffusion length near short-circuit is as long as 20 µm. However, at applied biases approaching open-circuit potential under realistic solar conditions, the diffusion length becomes comparable with the film thickness, ~2 µm, illustrating that real losses to open-circuit voltage, fill factor and hence efficiency are occurring due to ineffective charge collection. The long diffusion length near short-circuit, on the other hand, illustrates that another process, separate from ineffective charge collection, is rendering the solar cell less than ideal. We investigate the process of TiO2 mesopore infiltration with spiro-MeOTAD by examining the cross-sectional images of and performing photo-induced absorption spectroscopy on devices with a range of thickness, infiltrated with spiro-MeOTAD with a range of concentrations. We present our interpretation of the mechanism for material infiltration, and by improving the casting conditions demonstrate efficient charge collection through devices of over 7 µm in thickness. This investigation represents an improvement in our understanding of the limiting factors to the dye-sensitized solar cell. However, much work, focused on composite formation and improved kinetic competition, is required to realize the true potential of this concept.

2008

Compositional Characterization of Organo-Lead tri-Halide Perovskite Solar Cells

Paul Gratia

Perovskite photovoltaics is one of the fastest growing research fields in materials science. Apart from photovoltaics, a wide range of energy-related research fields have gained substan-tial new momentum owing to the fantastic optoelectronic properties of hybrid lead halide per-ovskites. Starting with solar cells showing a mere 3% power conversion efficiency in 2009, researchers have been able to increase this value to over 22% in 2017, comparable to the best monocrystalline silicon solar cells. These improvements are chiefly due to the compositional tuning and mixing of the ABX3 perovskite structure. However, this strategy increases not only the efficiency but also in the same time the complexity of the perovskite formulation. Differ-ent phases, from the nano- to macroscale, can potentially form. In order to rationalize the effi-ciency progress, one needs to understand and characterize the complex perovskite composi-tion and crystal structure in great detail. The main focus of this thesis lies in the in-depth compositional and phase analysis of perovskite thin films as well as full perovskite solar cells, trying to rationalize the consequences of A cation and X anion tuning and mixing. In the first part, it is shown that fabricating solar cells from a non-stoichiometric perovskite precursor composition, namely one with PbI2 excess, leads to increased grain size, enhanced cristallinity, reduced recombination as well as an improved TiO2/perovskite interface. As op-posed to lead iodide phases resulting from film degradation, which is hampering device per-formance, unreacted excess PbI2 phases originating from an excess of PbI2 in the precursor solution are very beneficial for the final solar cell efficiency, reproducibility and stability. The next scientific challenge adressed in this thesis is related to the nano- and microscale composition of the record-breaking mixed cation/mixed anion perovskite composition. Mac-roscale investigations have previously suggested that this formulation results in a single ho-mogenous phase. However, using nanoscale elemental and charge carrier distribution mapping as well as microscale structural and optical film analysis, it is here found that in high efficient solar cells partial phase segregation does take place at the micro- and nanoscale. Moreover, it is shown that mixed cation/anion formulations allow the formation of never re-ported 3D hexagonal lead halide perovskite polytypes, namely 4H and 6H. These polytypes are shown to play a key role during the crystallization process, which is also revealed for the first time here. Indeed, mixed cation/mixed anion perovskite films are fabricated via the crys-tallization sequence 2Hï 4Hï 6Hï 3R(3C). It is demonstrated that the complex crystalliza-tion via these defect-prone hexagonal intermediates can be by-passed by the incorporaton of low amounts of Cs+ cations into the structure. This can explain the improved stability as well as the increased power conversion efficiency and device reproducibility. It gives for the first time a rational explanation as to why the halide perovskite community rapidly adopted the incorporation of Cs+ in mixed perovskites. The last results presented in this thesis are related to the hole-transporting materials (HTM) used in perovskite solar cells. It is shown that carbazole-based small molecule HTMs are a cheap and efficient alternative to the much costlier commercial spiro-OMeTAD.

EPFL2018

Charge collection and pore filling in solid-state dye-sensitized solar cells

Ilkay Cesar, Michael Graetzel, Robin Humphry-Baker, Henry Snaith, Shaik Mohammed Zakeeruddin

2008

Transparent Passivating Contacts for Front Side Application in Crystalline Silicon Solar Cells

Josua Andreas Stückelberger

EPFL2018

Compositional Characterization of Organo-Lead tri-Halide Perovskite Solar Cells

Paul Gratia

EPFL2018