Publication

A mechanistic understanding of the wear coefficient: From single to multiple asperities contact

Résumé

Sliding contact between solids leads to material detaching from their surfaces in the form of debris particles, a process known as wear. According to the well-known Archard wear model, the wear volume (i.e. the volume of detached particles) is proportional to the load and the sliding distance, while being inversely proportional to the hardness. The influence of other parameters are empirically merged into a factor, referred to as wear coefficient, which does not stem from any theoretical development, thus limiting the predictive capacity of the model. Based on a recent understanding of a critical length-scale controlling wear particle formation, we present two novel derivations of the wear coefficient: one based on Archard’s interpretation of the wear coefficient as the probability of wear particle detachment and one that follows naturally from the up-scaling of asperity-level physics into a generic multi-asperity wear model. As a result, the variation of wear rate and wear coefficient are discussed in terms of the properties of the interface, surface roughness parameters and applied load for various rough contact situations. Both new wear interpretations are evaluated analytically and numerically, and recover some key features of wear observed in experiments. This work shines new light on the understanding of wear, potentially opening a pathway for calculating the wear coefficient from first principles.

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Concepts associés (28)
Usure des surfaces
Dans la science des matériaux, l'usure des surfaces désigne le phénomène de dégradation des couches superficielles d'un solide sous l'action mécanique du milieu extérieur. Cette dégradation est souvent associée aux phénomènes chimiques dus à la corrosion, elle peut prendre la forme d'une perte de masse, de cote, de forme, ou encore d'une modification de la structure. L'étude des phénomènes d'usure est un des domaines de la tribologie. Usure par laminage. Usure par corrosion. Usure par adhérence.
Tribologie
vignette|upright=1.5|Les premières études empiriques sur les forces de friction sont attribuées à Léonard de Vinci. La tribologie (du grec ancien , « frottement » et , « science, étude ») est la science qui étudie les phénomènes susceptibles de se produire entre deux systèmes matériels en contact, immobiles ou animés de mouvements relatifs. Ce terme recouvre, entre autres, tous les domaines du frottement, de l’usure, de l'étude des interfaces et de la lubrification.
Asperity (materials science)
In materials science, asperity, defined as "unevenness of surface, roughness, ruggedness" (from the Latin asper—"rough"), has implications (for example) in physics and seismology. Smooth surfaces, even those polished to a mirror finish, are not truly smooth on a microscopic scale. They are rough, with sharp, rough or rugged projections, termed "asperities". Surface asperities exist across multiple scales, often in a self affine or fractal geometry.
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