Nanocrystalline Boron-Doped Diamond as a Corrosion-Resistant Anode for Water Oxidation via Si Photoelectrodes

Due to its high sensitivity to corrosion, the use of Si in direct photoelectrochemical (PEC) water-splitting systems that convert solar energy into chemical fuels has been greatly limited. Therefore, the development of low-cost materials resistant to corrosion under oxidizing conditions is an important goal toward a suitable protection of otherwise unstable semiconductors used in PEC cells. Here, we report on the development of a protective coating based on thin and electrically conductive nanocrystalline boron-doped diamond (BDD) layers. We found that BDD layers protect the underlying Si photoelectrodes over a wide pH range (1-14) in aqueous electrolyte solutions. A BDD layer maintains an efficient charge carrier transfer from the underlying silicon to the electrolyte solution. SiIBDD photo electrodes show no sign of performance degradation after a continuous PEC treatment in neutral, acidic, and basic electrolytes. The deposition of a cobalt phosphate (CoPi) oxygen evolution catalyst onto the BDD layer significantly reduces the overpotential for water oxidation, demonstrating the ability of BDD layers to substitute the transparent conductive oxide coatings, such as indium tin oxide (ITO) and fluorine-doped tin oxide (FTO), frequently used as protective layers in Si photoelectrodes.

Cu-based p-type Oxide Photocathodes for Solar Hydrogen Production

Adriana Paracchino

The actualization of a hydrogen economy requires cost-effective and environmentally benign solutions to hydrogen production. Chemical energy in the form of hydrogen is more interesting than electricity to satisfy our ever-increasing energy demand because it can be stored more easily. Photoelectrochemical (PEC) water splitting is a carbon-neutral process which converts solar energy into chemical energy (hydrogen) using a light-absorbing semiconducting material to generate the necessary photovoltage to split water into hydrogen and oxygen. So far, record efficiencies in solar-to-hydrogen conversion have been achieved using p-type semiconductors, but only with very expensive materials. However, the spread of this technology relies on the development of semiconductor electrodes made of cheap and abundant elements that are stable in water for a reasonable long time. The semiconductors investigated in this thesis are p-type copper based oxides. Hydrogen production is measured by the photocurrent of water reduction at the semiconductor surface. In the first chapter a roundup of the basics of photoelectrochemical hydrogen generation is presented. In Chapter 2, ternary oxides presenting the delafossite crystal structure are explored, a class of materials that is expected to be stable in water under reducing conditions and that has never been studied for PEC photocathodes. The main achievements of this thesis are presented in Chapters 3-6. It is shown that CU2O, a semiconductor notoriously unstable in aqueous solutions yet a very efficient light absorber, can be stabilized against photocathodic degradation and thus used for water reduction. A preliminary optimization study is carried out to understand the synthetic parameters that control the photoactivity of cuprous oxide obtained by electrodeposition. The deposition current density, temperature and bath pH are changed to find the conditions where photoactivity is optimized. They most photoactive films are then characterized in terms of their optical and electrical properties, which are relevant to the photon-to-electron conversion efficiency (Chapter 3). The surface protection technique consists in the growth of ultrathin oxide layers (about 10-20 nm) by atomic layer deposition (ALD) on the CU2O electrodes (Chapter 4). This powerful technique enables a uniform and continuous coverage of a substrate and a control of the thickness at the atomic scale. Therefore, the passivation technique developed in this thesis can be applied to CU2O morphologies much more complex than those employed in this study and most probably to other semiconductors as well. Photocurrents up to 7.6 mA cm-2 are achieved using CU2O electrodes protected with amorphous Al-doped ZnO and TiCh. and decorated with a Pt catalyst. This photocurrent equals half of the maximum photocurrent possible for C112O and is the highest photocurrent ever measured for an oxide-based photoelectrode for PEC water splitting under AM 1.5 illumination. Further improvements to extend the performance over longer timescales and improve the overall photocathode stability are presented in Chapter 5. The concept of surface passivation against reductive decomposition of a semiconductor is proved for water splitting and important progresses are made in optimizing and understanding the key parameters for preserving the photoactivity of the material under operation. Particularly, the studies presented in Chapter 5 focus on the protective layers, exploring the relationship between the electrical properties of the ALD layers and their chemical stability in different electrolytes and after different temperature treatments. Although some decay in the hydrogen evolution over time is still observed, the last results on the protected electrodes show conversion efficiencies of 60% of the initial value after 10 hours of testing at the standard potential of hydrogen evolution, while for the unprotected electrodes the efficiency drops to 0% after a few minutes.

EPFL2012

Solar photoelectrolysis of water with translucent nano-structured hematite photoanodes

Ilkay Cesar

In the context of the diminishing fossil energy resources and global warming, much research is focused on sustainable energy sources. The research that is presented in this thesis falls in this category as it contributes to the development of a device that stores solar energy into a chemical fuel. This device is based on the photoelectrolysis of water in a tandem-cell that produces hydrogen and oxygen under illumination of sunlight. This can be achieved by connecting a larger band gap semiconductor photoanode for oxygen evolution (such as WO3 with Eg = 2.6 eV or Fe2O3 with Eg = 2.0 eV) in series with two dye sensitized solar cells and a hydrogen evolving cathode. Red and green light transmitted by the photoanode is absorbed by the dye, so that a large part of the solar spectrum can be utilized. Fe2O3 absorbs a larger part of the visible solar spectrum as compared to WO3, which results in a 3 times higher theoretical conversion efficiency for the tandem-cell. However, the small hole diffusion length in Fe2O3 of 2 to 20nm is seen as an important reason for the lower practical conversion efficiencies reported in literature. The aim of this thesis project is to improve the photooxidation activity of iron oxide photoanodes in order to improve the practical conversion efficiency of the tandem-cell. For this purpose we have prepared thin films of nano-structured iron oxide with various deposition methods and characterized their performance on the photooxidation of water. The photoanodes are measured in aqueous solution of 1 M NaOH (pH=13.6) under illumination of simulated sunlight (AM 1.5 global of 1000 W/m2). We report the photocurrent at the reversible water oxidation potential of 1.23 V vs. RHE. The first chapter briefly discusses the potential of hydrogen as an energy carrier in a global hydrogen economy and places the tandem-cell in this context. In chapter two the current status of photoelectrolysis of water with iron oxide is briefly reviewed. The experimental set-up for the measurement of the photocurrent under simulated sun light and for the acquisition of photocurrent action spectra are described. This chapter also deals with the spectral mismatch error that is associated with the solar simulator calibration procedure. Chapter three introduces a new solution strategy for efficient photoanodes based on a nanocomposite structure with a hematite film thickness that is commensurate to the hole diffusion length alleviating the problem of poor charge transport. For this purpose nano-porous films of doped and undoped tinoxide and arrays of perpendicularly oriented nanorods of the same material are conformally coated with a thin film of hematite (2-20nm). These electrodes are characterized by SEM, TEM, XEDS elemental analysis, Raman spectroscopy in addition to the photoelectrochemical response. Although, evidence is presented for the successful preparation of the nano-composite structures with a sufficient optical density, the photocurrents obtained from these electrodes are very low. In chapter four we report on thin silicon-doped nanocrystalline α-Fe2O3 films (thickness of 250-500nm) that have been deposited on F-doped SnO2 substrates by ultrasonic spray pyrolysis (USP) and chemical vapor deposition at atmospheric pressure (APCVD). The photoanodes prepared by USP and APCVD gave a photocurrent of 1.17 and 1.45 mA/cm2 respectively. The morphology of the α-Fe2O3 was strongly influenced by the silicon doping, decreasing the feature size of the mesoscopic film. The silicon-doped α-Fe2O3 nano-leaflets show a preferred orientation with the (001) basal plane normal to the substrate. Chapter five treats the preparation and characterization of hematite photoanodes prepared by an improved APCVD setup. Under illumination water is oxidized at the Fe2O3 electrode with higher efficiency (IPCE = 42% at 370 nm and 2.2 mA/cm2) than at the best reported single crystalline Fe2O3 electrodes. This unprecedented efficiency is in part attributed to the dendritic nanostructure which minimizes the distance photo generated holes have to diffuse to reach the Fe2O3/electrolyte interface while still allowing efficient light absorption. Part of the gain in efficiency is obtained by depositing a thin insulating SiO2 interfacial layer between the SnO2 substrate and the Fe2O3 film, and a catalytic cobalt monolayer on the Fe2O3 surface. A mechanistic model for water photooxidation is presented, involving stepwise accumulation of four holes by two vicinal iron or cobalt surface sites. In chapter six we present a detailed investigation of the dependency of the photocurrent response on film thickness and feature size of doped and undoped hematite photoanodes prepared by the APCVD setup discussed in chapter five, in absence of a redox catalyst. Evidence is presented of an unusual high donor density of 1020 cm-3 in the silicon doped photoanodes which would allow a space charge layer to be formed inside the nano-sized features of the polycrystalline film. This suggests that electric field induced charge separation could be an important reason for the photocurrent improvement reported in chapter five. In addition, a strong correlation between feature size and the intensity of a Raman band at 660cm-1 is presented and discussed in the context of disorder in the crystal structure. Chapter seven presents a study of the influence that the deposition parameters have on the photoresponse, morphology, and crystal structure of films prepared by ultrasonic spray pyrolysis. Films are characterized by SEM, XEDS elemental analysis, TEM, XRD, Mössbauer and Raman spectroscopy. A strong correlation is found between the formation of β-Fe2O3 (Bixbyite) and low photocurrents. Silicon doped films enable the electron transport across a film thickness of 1300nm. The absorbed-photon-to-current-conversion-efficiency (APCE) increases with film thickness below 150nm, which indicates an increased recombination near the substrate interface. This could be an important reason for the low photoresponse of nanocomposite electrodes studied in chapter three. In chapter eight we draw some general conclusions with regards to the future development of these photoanodes.

EPFL2007

A Material Approach to Dye-Sensitized Solar Cells

Philippe Pierre Labouchère

With growing concerns on future energy supplies, solar energy appears as an energy source whose potential remains to be tapped at a large scale. In the last two decades, dye-sensitized solar cells (DSCs) have been considered as a competitive means to convert solar energy into electricity thanks to their low manufacturing and environmental costs, simple fabrication and high efficiency. Indeed, record efficiencies as high as 13% have been obtained for liquid DSCs and recently, solid-state DSCs using solid hole transport materials as well as perovskite materials as sensitizers have showed efficiencies above 17%. From a physical point of view, charge carrier generation in a DSC takes place in a photoactive light harvester chemisorbed on a mesoscopic semiconductor oxide. Due to the excellent electronic overlap, the exciton separation occurs by the injection of the excited electrons and holes from the dye into the conduction band of the semiconductor and redox electrolyte, respectively. A high surface area mesoscopic photoanode is necessary to ensure a high-density bulk heterojunction and efficient light harvesting in the visible part of the solar spectrum due to effective dye loading. This implies that the DSC has a large, heterogeneous interface through which photogenerated electrons may be intercepted as a result of the slow electron transport. The latter is governed by an ambipolar diffusion mechanism controlled by trap-limited hopping through a long path to the transparent conductive electrode. It is however hindered by the low electron mobility in anatase TiO2 nanoparticles and the multiple grain boundaries in the mesoporous film. The work conducted during this thesis aimed at developing new architectures for the electrodes of DSCs using notably atomic layer deposition (ALD) and inverse opal host-guest structures with different semiconducting metal oxides. First, using a self-assembled polymeric template and ALD, we fabricated a porous ZnO inverse opal backbone. Advantages are numerous: a high electronic mobility of ZnO, a precise control of the metal oxide deposition using ALD and in situ growth of ZnO nanowires at low temperatures. Besides increasing the surface area available for photoactive dye molecules, single-crystal nanowires offer a defect-free path for photoinjected electrons. However, because of the relative instability of ZnO in acidic environments, a TiO2 overlayer was deposited by ALD. This proved to increase the recombination resistance of photogenerated electrons and increased their lifetime in the porous film. This host-guest approach was further transposed to three related fields in photo-electrochemistry using different ALD precursors. For water splitting, a niobium-doped tin oxide inverse opal backbone was constructed, which served as a host for hematite deposited by atmospheric pressure chemical vapour deposition or ALD. In the field of plasmonics, a TiO2 inverse opal host was made to act as a scaffold for silver nanoparticles. For solid-state DSCs, we strived to achieve an ultra-thin ZnO inverse opal, which acted as a host for perovskite crystals. Finally, we studied the effect of very thin TiO2 and ZnO overlayers deposited by ALD on top of mesoporous ZnO and TiO2, respectively. We were able to accurately monitor the thickness of overlayers and study the effects on photovoltaic parameters such as transport and recombination rates of photogenerated electrons, photocurrent, photovoltage, fill factor and efficiency.

EPFL2014