Near ambient-pressure X-ray photoelectron spectroscopy study of CO2 activation and hydrogenation on indium/copper surface

Indium-based catalysts exhibit excellent performance for CO2 hydrogenation to methanol, yet their nature and chemical evolution under reaction conditions are still elusive, thus hindering an understanding of their reaction mechanism. In this work, near ambient-pressure X-ray photoelectron spectroscopy (NAP-XPS) is employed to investigate the chemical properties and the catalytic role of indium/copper model catalysts under CO2 hydrogenation conditions. We found that the deposition of In on the surface of a Cu foil led to the formation of Cu-In alloy, whereas upon CO2 exposure, In was partially oxidized to In2O3-x and Cu remains metallic. Due to the presence of In2O3-x, CO2 was activated on the surface of In/Cu samples mainly in the form of carbonate. In addition, compared with the pure In foil reference, both the fraction of oxygen vacancies and the coverage density of carbonate were higher on the In/Cu samples, indicating the promotion effect of Cu-In alloy in the activation of CO2. These results reveal the evolution of the active sites of indium/copper catalysts and inspire the design of advanced In-based bimetallic catalysts for CO2 hydrogenation.

Nanofibres de carbone sur filtre métallique comme support catalytique structuré

Pascal Tribolet

The main objectives of this work are 2-fold : The development of a novel type of composite material based on carbon nanofibers supported on sintered metal fibers filters (CNF/SMF) and to explore the use of this material as a catalytic support for a model reaction: selective hydrogenation of acetylene. The advantages of this novel support are: Due to carbon nanofibers, it combines a graphitic structure with a high specific surface area without microporosity. Supported carbon nanofibers can be used in a fixed bed reactor without very high pressure drop. Combination of two materials with high thermal conductivity gives a composite which keeps this property. It is suitable for highly exo/endothermic reactions, diminishing temperature gradients in the catalytic bed. The synthesis of carbon nanofibers on SMF filters was carried out by ethane catalytic decomposition at 655°C directly on metallic filters. An oxidation of SMF followed by a reduction in H2 create surface roughness, leading to a larger area for CNF nucleation. The CNF formation mechanism includes several steps: it starts with carbon deposition on metallic surface followed by its diffusion into the metal leading to carbides formation. When the limit of carbon solubility is attained, a layer of carbon is formed on the surface of metallic fibers. High tension within the bulk metal leads to carbide dissociation and by phase separation to graphite formation, which pushes the metallic particles through the carbon layer. Nickel, stainless steel an Inconel (an alloy of mainly nickel, iron and chromium) filters were used. The latter gave the highest uniformity of the carbon nanofibers layer showing an excellent mechanical stability. In order to control carbon deposition on the filters, a formal kinetic analysis of the decomposition reaction was undertaken. Partial orders of 1 for ethane, -2 for hydrogen and an apparent activation energy of 235 kJ/mol were obtained. The observed kinetics suggests strongly that the C – C bond scission is the rate determining step and not carbon diffusion into the metal which is often reported in the literature. The synthesis procedures like time on stream and reaction temperature were optimized: 1 hour of a mixture C2H6:H2:Ar (3:17:80) decomposition over SMFInconel at 655°C lead to ∼6% of carbon, leading to a CNF layer of 1 µm thickness covering the metallic fibers entirely. This material presents a high specific surface area (22.2 m2/g) and a low pressure drop for the gas flowing through. The carbon nanofibers have a diameter between 20 and 50 nm and a crystalline structure with platelets morphology where the graphene layers are stacked one above the other. Their surface is composed almost exclusively of carbon and hydrogen. Amongst the multiple possible applications of this novel composite material, its use as a catalyst support was assessed. Selective hydrogenation of acetylene was carried out over palladium supported on CNF/SMF and compared with commercial supports (ACF, EGF and AGF). The activated carbon fibers cloth (ACF) led to a Pd activity at least twice as E-type glass fibers tissue (EGF) or EGF covered by an alumina layer (AGF). Reaction kinetics was studied for Pd/ACF, leading to acetylene and hydrogen partial orders of -0.5 and 2.4, respectively and apparent activation energy of 50 kJ/mol. The negative partial order for C2H2 suggests high adsorption strength of this compound compared to other reagents on palladium. This particularity allows Pd to be selective. Hydrogenations are known to be structure sensitive. Therefore the catalyst activity for the model reaction depends on Pd particle size. It increases for large particle sizes. The control of this parameter was a priority. Variations of the palladium precursor, of the support and catalyst treatment were carried out. Micro-wave plasma was used since it is fast and has low energy consumption allowing chemically modifying the carbon support surface and activating catalyst after impregnation. This controls not only palladium sintering, but also decomposes tetraaminopalladate more efficiently, resulting in a catalyst activity of one order of magnitude higher. In order to control the palladium deposition on CNF/SMFInconel composite, it is important to have surface functional groups. The activation of carbon nanofibers was carried out with a 4 hours treatment in a boiling aqueous solution of hydrogen peroxide. This led to an amount on surface oxygen containing groups, per mass of carbon, higher than in ACF. Palladium particle size on the composite was controlled by support activation, the use of several metal precursors or different loadings or by a thermal treatment in argon at 500°C. Optimisation of the procedure allowed to obtain in a controlled way an average palladium particle sizes between 3.6 and 25 nm. The activity and selectivity towards ethylene of Pd/CNF/SMFInconel were observed to be higher compared to palladium supported on activated carbon, alumina or barite. Graphitic nature of carbon nanofibers, leading to strong metal-support interaction, was accounted as responsible for these improvements. The high thermal conductivity of the composite CNF/SMF ensured good heat transfer released due to the exothermicity of the reaction and allowed to work close to isothermal conditions in the catalytic bed. Finally it can be concluded, that for the first time carbon nanofibers synthesis was carried out in one step on sintered metal fibers filters, resulting in a novel structured composite material combining different specific properties and having promising potential applications.

EPFL2006

Mechanisms of the Heterogeneously Catalyzed Reaction of CO2 Hydrogenation on Transition Metal Surfaces

Kun Zhao

Renewable energy supply and energy storage in a closed materials cycle are the urgent global challenges of the 21st century. Carbon dioxide (CO2) hydrogenation over catalysts is a method to produce synthetic fuels from renewable energy in a CO2 neutral cycle. Numerous catalysts from pristine to novel materials have been investigated to achieve high CO2 conversion and selective hydrocarbon. Ahead of developing innovatively active catalyst with a high selectivity, it is crucial to understand the active sites and the related reaction mechanisms. Despite the fact that CO2 + H2 is a rather simple chemical equation, many reaction paths on a solid catalyst are possible. However, the proposed mechanisms from literatures have been controversial due to two main difficulties in 1) evidently identifying the reaction species, especially some vital transient species on the pathway of carbon hydrogenation and C-C coupling, and 2) proving the relation between surface structure of the catalysts and the reactivities. To address these difficulties, we built a new instrumental setup and developed an analysis program in order to investigate the catalyst surface and analyze the reaction mechanism in operando. We built up a diffuse reflectance infrared Fourier transform spectroscopy-mass spectroscopy-gas chromatography (DRIFTS-MS-GC) instrument for an operando study of the surface, gas, and liquid products using DRIFTS, MS, GC, and ex situ NMR. A bilevel evolutionary Gaussi-an fitting (BEGF) program was developed for dataset treatment including peak deconvolution and kinetic plot. Standard chemicals like carbonates, bicarbonates, formic acid, acetic acid, methanol, and ethanol, and isotopic spectra using 13CO2 and D2 in the reactions were em-ployed for supporting peak assignments. Based on these infrastructures, CO2 adsorption and hydrogenation reactions on pristine metals (Fe, Co, Ni, and Cu), metal hydride alloy (La-Ni4Cu), and metal-oxide (Co-CoO) were studied. We found out pure Fe, Co, Ni, Cu and La-Ni4Cu metals are not efficient for CO2 hydrogenation, and have no detectable adsorption spe-cies on the surface. High conversion (> 90%) of CO2 on Co-CoO surface emphasized the im-portance of oxide for CO2 chemisorption and for the observations of the surface species. The following investigation on oxide supported metal catalyst Ru/Al2O3 via an in situ control of the individual formation and hydrogenation of each adsorption species demonstrates that the oxide assists CO2 initial activation. CO2 methanation starts at the interface of the metal and the oxide and passes through the steps of CO2 ï® HCO3-* (and/or HCOO-* in CO2+H2 co-adsorption condition) ï® CO* ï® CH4. We further explored the relationship between met-al/(metal+oxide) ratio and their reactivities. We synthesized Co/(Co+CoO) catalysts in the DRIFTS-MS-GC instrument, and investigated the CO2 hydrogenation reaction on site. The results reveal that high concentration of the oxide in the catalyst boosts CO2 methanation, be-cause the CO2 binding is moderate and the adsorption is enhanced when the oxide concentra-tion increased. In short, we established equipment for an operando study of CO2 hydrogenation on catalyst surfaces, unraveled the surface reaction mechanisms and the active sites, developed a highly active catalyst, as well as initiated an efficient data analysis program.

EPFL2020

Coupling of electrocatalysts to photoabsorbers for solar fuels production

Carlos Gilberto Morales Guio

The direct transformation of sunlight into fuels and chemicals has attracted considerable attention for the potential impact on the storage of solar energies at large scales and the reduction of CO2 emissions. More than 80% of our current global energy consumption comes from the burning of non-renewable fossil fuels which produces enormous quantities of CO2 and contributes to global warming. We believe today that the key to reduce our dependence on exhaustible natural resources and limit the emission of greenhouse gases is the transition to CO2-free renewable energy sources. However, harvesting of energy from renewable sources (i.e. solar, wind, tidal) is intermittent and the deployment of devices for their transformation into useful forms of energy (i.e. electricity, chemicals, fuels, biomass) in a global scale is conditioned upon the improvement in efficiency of the energy storage mechanisms. A promising approach to store energy is the use of sunlight to drive the production of hydrogen fuel from water. Hydrogen produced from water and sunlight can be transformed back to electricity on demand or be used to generate mechanical energy in cars to power the transportation industry. The oxidation of hydrogen generates useable energy and at the same time exhaust clean, carbon-free water as the only product. Therefore, the production of hydrogen using a renewable energy source in an efficient and inexpensive device has the potential to discourage the continued use of fossil fuels and improve our environment. The viability of any mechanism for the storage of sunlight as fuel will depend on the reduction of energy penalties during the transformation process. Electrocatalysts are advanced materials that bring into one active site electrons and molecules in the appropriate orientation to lower activation energy barriers, accelerate rate of transformations and improve overall efficiencies for chemical reactions. The best catalysts for water splitting are precious metals such as Pt, Ir and Ru, which show superior rates of reaction at low overpotentials. However, these noble metals are too expensive and scarce for large scale applications. This thesis summarizes our recent research in the preparation, characterization, and application of Earth-abundant electrocatalysts for solar water splitting. Although in the last decade a great number of efficient and inexpensive electrocatalysts have been reported, methods for the deposition of these materials on the surface of photoabsorbers are rarely reported. This work shows various simple and scalable techniques for the deposition of hydrogen and oxygen evolving electrocatalysts on the surface of photocathodes and photoanodes, respectively. Surface-protected photocahodes were activated for solar hydrogen production in alkaline conditions with MoS2+x, Ni-Mo and Mo2C. A novel method for the deposition of an optically transparent amorphous iron nickel oxide oxygen evolution electrocatalyst is also reported. The catalyst was deposited on both thin film and high-aspect ratio nanostructured hematite photoanodes. The low catalyst loading combined with its high activity at low overpotential results in significant improvement on the onset potential for photoelectrochemical water oxidation. This transparent catalyst further enables the preparation of a stable hematite/perovskite solar cell tandem device, which performs unassisted water splitting.

EPFL2016