Nature of Synergy between Bronsted and Lewis Acid Sites in Sn-Beta Zeolites for Polyoxymethylene Dimethyl Ethers Synthesis

The role of Lewis and Bronsted acid sites and their potential synergy remains ambiguous for the production of polyoxymethylene dimethyl ethers (OME), which are suitable as a Diesel substitute. Here, this synergistic effect was investigated by using a series of beta polymorph A (BEA) zeolites with various degrees of Bronsted and Lewis acidity. Lewis acidity was introduced in dealuminated zeolites by Sn grafting in dichloromethane. These sites were only active in paraformaldehyde decomposition, OME growth, and acetalization. The Bronsted acid sites arising from bridging hydroxyl groups were active for all reaction steps, and notably for trioxane ring-opening and dissociation to formaldehyde (FA), which did not occur on the Lewis acid sites. Presence of both Lewis and Bronsted acid sites led to a four-fold increase in turnover frequency and a significant decrease of byproduct formation compared with the parent zeolite during OME synthesis from dimethoxymethane and trioxane. The synergistic effect between both types of acid sites is explained by FA insertion on Lewis acid sites leading to OME growth. Interaction between tetrahedral Sn and the carbonyl group of FA resulted in an activated carbonyl bond, which was likely the initial step for insertion of FA into OME.