Shape memory polymers with controlled time-dependent shape recovery

The aim of this thesis has been to investigate the use of heat-activated shape memory polymers (SMPs) as novel smart actuators for the controlled delivery of fluids and their suitability for applications such as low-cost drug delivery. On heating to temperatures in the vicinity of their glass transition temperature, Tg, amorphous SMPs are able to recover their equilibrium shape from a “programmed” temporary shape generated by mechanical deformation, and fixed by cooling to below Tg. This phenomenon is linked to the substantial increase in molecular mobility on heating through the glass transition, and the memory of an equilibrium shape associated a crosslinking network. While SMPs have received considerable attention in the literature, there has to date been relatively little focus on the time-dependence of shape recovery in these materials. There are nevertheless many potential biomedical applications, for example, in which it is necessary to control the actuation rate in SMP-based devices activated by natural heat sources such as the human body, whose temperature may be subject to significant fluctuations. The present work has therefore focused on the time-dependent shape memory effect under isothermal conditions and its sensitivity to temperature variations. The first part of the study involved commercial thermoplastic (physically cross-linked) and thermoset (chemically cross-linked) shape memory polyurethanes (SMPUs). This provided insight into the physical mechanisms underlying the time-dependence of the shape memory effect, which was found to correlate strongly with the viscoelastic behaviour of a given material and the thermomechanical variables associated with the shape memory cycle. It also revealed the importance of the width of the α-transition, ∆Tα , as determined by dynamic mechanical analysis (DMA), and its position on the temperature axis relative to the recovery temperature, Tr. In particular, it was shown that controlled recovery rates could be obtained if Tr corresponded to the onset of the α-transition, and a broad transition led to a reduction in the sensitivity of the shape recovery rate to thermal fluctuations about a given Tr. The next part of the study was devoted to the development of materials optimized for controlled shape recovery under well-defined conditions. The commercial formulations were found to be unsuitable for this purpose, because they offered relatively limited possibilities for tailoring Tg and ∆Tα . Thermoset SMPUs with tunable Tg and ∆Tα were therefore produced in house, based on polytetrahudrofuran (PTHF), 4,4’-diphenylmethane diisocyanate (MDI) and 1,1,1-trimethylolpropane (TMP). The starting point was a literature formulation, which was used to optimize a reactive injection molding (RIM) set-up designed to produce void-free parts with a molding time of less than 3 minutes. These SMPUs were characterized by a PTHF network linked by rigid domains made up of crosslinked MDI and TMP. This made it possible