A torque converter is a type of fluid coupling that transfers rotating power from a prime mover, like an internal combustion engine, to a rotating driven load. In a vehicle with an automatic transmission, the torque converter connects the power source to the load. It is usually located between the engine's flexplate and the transmission. The equivalent location in a manual transmission would be the mechanical clutch.
The main characteristic of a torque converter is its ability to increase torque when the output rotational speed is so low, it allows the fluid, coming off the curved vanes of the turbine to be deflected off the stator while it is locked against its one-way clutch, thus providing the equivalent of a reduction gear. This is a feature beyond the simple fluid coupling, which can match rotational speed but does not multiply torque and thus reduces power.
By far the most common form of torque converter in automobile transmissions is the hydrokinetic device described in this article. There are also hydrostatic systems which are widely used in small machines such as compact excavators.
There are also mechanical designs for continuously variable transmissions and these also have the ability to multiply torque. They include the pendulum-based Constantinesco torque converter, the Lambert friction gearing disk drive transmission and the
Variomatic with expanding pulleys and a belt drive.
Automatic transmissions on automobiles, such as cars, buses, and on/off highway trucks.
Forwarders and other heavy duty vehicles.
Marine propulsion systems.
Industrial power transmission such as conveyor drives, almost all modern forklifts, winches, drilling rigs, construction equipment, and railway locomotives.
Torque converter equations of motion are governed by Leonhard Euler's eighteenth century turbomachine equation:
The equation expands to include the fifth power of radius; as a result, torque converter properties are very dependent on the size of the device.
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An automatic transmission (sometimes abbreviated AT) is a multi-speed transmission used in motor vehicles that does not require any input from the driver to change forward gears under normal driving conditions. The most common type of automatic transmission is the hydraulic automatic, which uses a planetary gearset, hydraulic controls, and a torque converter. Other types of automatic transmissions include continuously variable transmissions (CVT), automated manual transmissions (AMT), and dual-clutch transmissions (DCT).
An epicyclic gear train (also known as a planetary gearset) consists of two gears mounted so that the center of one gear revolves around the center of the other. A carrier connects the centers of the two gears and rotates the planet and sun gears mesh so that their pitch circles roll without slip. A point on the pitch circle of the planet gear traces an epicycloid curve. In this simplified case, the sun gear is fixed and the planetary gear(s) roll around the sun gear.
A transmission (also called a gearbox) is a mechanical device which uses gears to change the speed or direction of rotation in a machine. Many transmissions have multiple gear ratios, but there are also transmissions that use a single fixed gear ratio. Most currently-produced passenger cars with petrol or diesel engines use transmissions with 5-8 forward gear ratios and one reverse gear ratio. Electric vehicles typically use a single-speed or two-speed transmission.
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