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Concept
Fracture toughness
Summary
In materials science, fracture toughness is the critical stress intensity factor of a sharp crack where propagation of the crack suddenly becomes rapid and unlimited. A component's thickness affects the constraint conditions at the tip of a crack with thin components having plane stress conditions and thick components having plane strain conditions. Plane strain conditions give the lowest fracture toughness value which is a material property. The critical value of stress intensity factor in mode I loading measured under plane strain conditions is known as the plane strain fracture toughness, denoted . When a test fails to meet the thickness and other test requirements that are in place to ensure plane strain conditions, the fracture toughness value produced is given the designation . Fracture toughness is a quantitative way of expressing a material's resistance to crack propagation and standard values for a given material are generally available.
Slow self-sustaining crack propagation known as stress corrosion cracking, can occur in a corrosive environment above the threshold and below . Small increments of crack extension can also occur during fatigue crack growth, which after repeated loading cycles, can gradually grow a crack until final failure occurs by exceeding the fracture toughness.
Fracture toughness varies by approximately 4 orders of magnitude across materials. Metals hold the highest values of fracture toughness. Cracks cannot easily propagate in tough materials, making metals highly resistant to cracking under stress and gives their stress–strain curve a large zone of plastic flow. Ceramics have a lower fracture toughness but show an exceptional improvement in the stress fracture that is attributed to their 1.5 orders of magnitude strength increase, relative to metals. The fracture toughness of composites, made by combining engineering ceramics with engineering polymers, greatly exceeds the individual fracture toughness of the constituent materials.
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