Multi-objective Optimization of a Solar Assisted 1st and 2nd Generation Sugarcane Ethanol Production Plant

Ethanol production sites utilizing sugarcane as feedstock are usually located in regions with high land availability and decent solar radiation. This offers the opportunity to cover parts of the process energy demand with concentrated solar power (CSP) and thereby increase the fuel production and carbon conversion efficiency. A plant is examined that produces 1st and 2nd generation ethanol by fermentation of sugars (from sugarcane) and enzymatic hydrolysis of the lignocellulosic residues (bagasse), respectively. Enzymatic hydrolysis is a promising alternative for 2nd generation biofuels due to its high conversion efficiency and low environmental impact. In conventional ethanol production processes, electrical and thermal power is delivered to the system by burning parts of the feedstock to drive a steam based cogeneration cycle (between 400 and 800K). Introducing high temperature thermal power (at 800K) from a solar trough field coupled with sensible heat storage, for continuous operation, offers the opportunity to replace the heat generated from biomass burning, and thus increase the product yield. In this work, the potential for process integration of a solar trough field coupled with packed bed thermal storage to a 1st and 2nd generation ethanol production site is evaluated by means of pinch analysis. Decision parameters such as the solar fraction, the percentage of bagasse to 2nd generation, and the solar field size are optimized via multi- objective optimization based on evolutionary algorithms to maximize the carbon conversion efficiency and minimize the total annual cost for a plant located in Ribeirao Preto, Brazil.

Optimal Design of Solar Assisted Hydrothermal Gasification for Microalgae to Synthetic Natural Gas Conversion

Gianluca Ambrosetti, François Maréchal, Alberto Mian, Adriano Viana Ensinas

Catalytic hydrothermal gasification is a promising technology which allows the conversion of wet biomass into methane rich syngas. It consists of three major steps, in which thermal energy has to be supplied at different temperature levels, leading to multiple products, such as clean water, nutrients/salts and methane rich syngas. Microalgae have an important potential as a new source of biomass, principally due to the fact that they can grow much faster than others biomass feedstock available in nature. Considering the energy balance of the algae cultivation step, the gasification process and thecrude product upgrading step, part of the converted syngas has to be used to close the energy balance. In this context, solar heat can be considered as an alternative to replace the heat that has to be generated from product or crude product burning. This would lead to higher fuel production, higher carbon conversion efficiency and in general a better sustainable use of energy sources. In this paper, the goal is to show the integration potential of solar thermal energy use in the catalytic hydrothermal gasification of microalgae. In order to maximize the fuel production, thermal energy requirements of the gasification and SNG upgrading process can be generated in concentrating solar systems, coupled with thermal energy storage. This allows to continuously provide heat for the process at different temperature levels. A superstructure of design models will permit the estimation of the optimal size and integration of the solar utility for different process configurations. The optimal design configurations are evaluated by solving a multi objective optimization problem which aims at the maximization of conversion efficiency and the minimization of operating and total production costs. Copyright © 2013, AIDIC Servizi S.r.l.

2013

Thermo-Economic Optimisation of Solar Tower Thermal Power Plants

James Spelling

Amidst a backdrop of rapidly increasing world-wide electricity demand, solar thermal power generation shows great potential for supplying the electricity needs of numerous countries in the Sun-belt regions of the world. In these regions, the absence of significant biomass, hydrological or geothermal reserves makes solar thermal power the most promising solution for meeting that most fundamental of demands: energy. Amidst the different options available for harnessing the Sun’s power, solar thermal technologies have been shown capable of producing electricity at the most economically viable rates [32]. However, all currently existing solar thermal power plants have been based around the use of Rankine, or steam turbine, cycles which are limited in the efficiencies they can achieve. In order to make better use of the Sun’s energy, higher efficiency cycles should be used. With their high concentration ratios, solar thermal power tower systems are amongst the best options for making use of the Sun’s potential. As the energy delivery temperature of central receiver systems is higher, they harness the solar radiation at a higher exergy level [4]. This higher temperature also opens the road to the use of more advanced thermodynamic cycles. Hybrid fossil-fuel – solar systems are also imaginable [13], as the energy delivery temperature is compatible with standard gas turbine cycles. Hybrid systems can help mitigate the requirements of thermal energy storage, as well as reducing the perceived risk when investing in new solar technology, which stimulates research and development, as well as providing employment. Recent developments in the field of high temperature volumetric receivers [10] along with rock- based packed-bed storage systems have opened up an interesting possibility. High temperature receivers allow the use of higher-efficiency combined-cycle setups, whereas packed-bed units offer the possibility of cheap storage. Larger storage volumes allow pure-solar systems to extend their power production into the night, making hybrid options less attractive. This is compounded by the common practice of guaranteeing a preferred tariff for electricity sales from pure-solar sources With this in mind, a complete dynamic model of a power plant based on the pure-solar concept has been elaborated. The performance of the setup is evaluated over a range of days, using solar insolation profiles obtained from satellite data. In order to examine different design options and their impact on the performance of the power plant, a multi-objective, thermo-economic optimisation of both the power plant superstructure and operating conditions was performed using the new, dynamic models. By means of an evolutionary algorithm [17], a family of Pareto-optimal points were obtained, representing the trade-off between increased power plant efficiency, and lower levelised energy costs. Through use of optimisation, it was shown that exergetic efficiencies in the region of 21-27% can be achieved, for relatively low power outputs of between 3 and 11 MWe. These configurations correspond with levelised electricity costs in the region of 14-21 UScts/kWhe. In most regions, the use of solar power is encouraged by the guarantee of a preferential tariff for electricity sales from renewable sources. Sale of electricity at a price of around 24 UScts/kWhe [32] should therefore be imaginable, ensuring the economic viability of solar thermal power tower systems. It can be concluded that, when properly designed, solar thermal power plants based on combined cycles are both economically and thermodynamically promising. By raising the efficiency of the plant, the size of the solar collector field is diminished, increasing the otherwise low energy densities of solar power systems. By reducing the levelised electricity costs, solar thermal power plants become more economically viable, accelerating their construction and thus, hopefully, reducing our dependence on fossil-fuels.

2009

Preliminary Study of a Solar Trough/Tower Power Plant

Jorge López Moreno

The possibility of combining both the advantages of a solar tower thermal power plant and of a solar parabolic trough power plant could be interesting from an energetic point of view as well from an economic point of view. The preliminary study of this combination feasibility is the goal of this project. The study of the project viability consist first of all on the modeling of the trough system, the energy balance of the parabolic troughs will be established at first. Secondly, and choosing a perfect solar day simulating a day when the solar radiation is rather stable, with no cloudy periods along the day, the power available from the trough plant can be calculated. Once we have estimated the power that we can introduce into the cycle of the tower plant, the main issue consists on how and where it is better to use this energy in the cycle. Several possibilities seem to be interesting a priori, however a more detailed study of each one is to be done in order to get to the most economic and efficient layout. The work related to the tower thermal power plant will be done taking as starting point the master thesis of James Spelling, who did an incredible work in this field and whose work will be a valuable help to continue the research on the proposed concept in this project of combining two plants, tower and trough. The main advantage of the tower design compared to the parabolic trough design is the higher temperature. As it will be explained further, thermal energy at higher temperature can be converted more efficiently, the exergy efficiency is better. In terms of storage, the high temperature results in a cheaper and a more efficient storage system. Nevertheless, the set up of the field of heliostats is more complex than the set up of the parabolic trough lines even though the area for a trough plant must be previously flattened. The lower temperature level that entails an inconvenient itself for a parabolic trough power plant may become an advantage when combining both types of concentrating solar power plants. If the results are positive enough that it seems interesting to combine both types of power plants, another step forward will be done towards the use of the sun energy as a renewable source thus making it a more interesting choice for power generation. Sun potential has already shown as an important technology not only at the present time but also in the future. Commercial solar plants have already achieved levelized energy costs around 12-15 UScts/kWh, and the potential for cost reduction is expected to follow this trend even further, to costs as low as 5 UScts/kWh. In addition the taxes imposed for the non-green power should make even more interesting the use of concentrating solar power plants. The requirements of high beam normal radiation lead to a limited amount of suitable places where the implantation of this technology is possible. However many places exist on Earth where the conditions are perfectly adapted, we talk about regions such as United States (the country with more carbon dioxide emissions in the world), some regions in Mexico, North Africa, India, Australia, northeastern Brazil and some locations around the Mediterranean, especially in the south of Spain. The challenge is therefore set for a change in our energy production scheme.

2010