Modeling and study of the influence of sealing on a solid oxide fuel cell

The properties of sealing materials are important for the performance and reliability of solid oxide fuel cells (SOFC). Even if the properties of a sealing material can be studied separately, it remains difficult to quantify the effect of an imperfect seal on the repeat-element behavior. In this case simulation is used to study the effects of imperfect seal behavior on the performance and reliability of SOFC's. Diffusion through the sealing material and inherent local combustion of fuel is added to the CFD repeat-element model, which also allows to compute the flow field,the electrochemical reactions and the energy equations. The results are in good agreement with experiments. The location of parasitic combustion and local overheating are well reproduced. Furthermore, the model predicts a risk of re-oxidation under polarization that is well observed. The model also shows the necessity to take into account the diffusion transport for the development of compressive seal materials, hence verifying the hypotheses made by other groups. The novel modeling approach presented here, which includes the imperfections of components, allows to reproduce experiments with good accuracy, and gives a better understanding of degradation processes. With its reasonable computational cost, it is a powerful tool for a design of SOFC based on reliability. This paper has been presented at the First European Fuel Cell Technology and Applications Conference.

Modeling and Study of the Influence of Sealing on a Solid Oxide Fuel Cell

Nordahl Autissier, Daniel Favrat, Minh-Tâm Luong, Arata Nakajo, Jan Van Herle, Zacharie Wuillemin

The properties of sealing materials are important for the performance and reliability of solid oxide fuel cells (SOFCs). Even if the properties of a sealing material can be studied separately, it remains difficult to quantify the effect of an imperfect seal on the repeat-element behavior. In this study, simulation is used to investigate the effects of an imperfect seal behavior on the performance and reliability of SOFCs. Diffusion through the sealing material and inherent local combustion of fuel are added to the computational fluid dynamics (CFD) repeat-element model, which also allows us to compute the flow field, the electrochemical reactions, and the energy equations. The results are in good agreement with experiments. The zones of parasitic combustion and local overheating are well reproduced. Furthermore, the model predicts a risk of reoxidation under polarization that is well observed. The model also shows the necessity to take into account the diffusion transport for the development of compressive seal materials, hence verifying the hypotheses made by other groups. The modeling approach presented here, which includes the imperfections of components, allows us to reproduce experiments with good accuracy and gives a better understanding of degradation processes. With its reasonable computational cost, it is a powerful tool for a design of SOFC based on reliability.

2008

Alternative anode materials for methane oxidation in solid oxide fuel cells

Joseph Sfeir

Fuel Cells are electrochemical devices that are able to directly convert chemical energy to electrical energy, without any Carnot limitation. Hence, their energy efficiencies are relatively high. Among the various types of fuel cells, solid oxide fuel cells (SOFC) are operated at high temperatures and in principle can run on various fuels such as natural gas and hydrogen. As natural gas is sought to become one of the main fuels of the next decades, its direct feed to a SOFC is desirable as the reaction free energy is high CH4 + 2O2 = CO2 + 2H2O, ΔrG°800°C = -800.8kJ/mol At present, conventional SOFC are operated with pure hydrogen or partially to fully reformed natural gas implying an efficiency penalty. SOFC anodes are generally made of electrocatalytically active Ni-YSZ cermet. Pure CH4 is not fed directly to the anode, because of problems associated with the anode deactivation and coking as CH4 leads to the detachment of Ni particles from the YSZ support and their encapsulation by carbon. To overcome this problem, partially oxidized or reformed CH4 is used. For SOFCs running on direct CH4 feed, alternative anode materials to Ni-YSZ, or new anode formulations are necessary. However, in this case, several parameters influence the anode performance and stability. The anodes should withstand reduction at a low PO2 of around 10-24 atm, be compatible with the SOFC electrolyte, possess an acceptable conductivity and thermal expansion coefficient, and appropriate catalytic and electrocatalytic properties along with low coking activity. LaCrO3 and CeO2-based materials as well as some metal catalysts were studied here for their potential application as anodes in direct oxidation of CH4. This choice of materials was made as lanthanum chromite and ceria-based materials are mixed conductors known to resist quite well to the very reducing conditions in SOFC as they are commonly used for interconnect and electrolyte materials respectively. Moreover, these compounds possess some catalytic activity for CH4 activation and combustion. LaCrO3 and CeO2-based materials show rather low electrical conductivity (on the order of 1 S/cm in reducing conditions), necessitating the application of an extra material for proper current collection. Nevertheless, these oxides possess many of the stringent characteristics cited above. For SOFC anode purposes, LaCrO3-based compounds, substituted with Ca, Sr, Mg, Mn, Fe, Co and Ni, were synthesized by a modified citrate route from nitrate precursors. An optimal calcination temperature of 1100°C was found to be necessary to obtain XRD-pure yet sinteractive compounds. Conductivity measurements in air and in reducing atmospheres of 10-21 atm showed that the La A-site substituents (Ca and Sr) influenced the conductivity more than the Cr B-site substituents (Mg, Mn, Fe, Co and Ni). In humidifed H2, the total conductivity was maximally of 6.5 S/cm. Surface reaction with YSZ electrolyte was evidenced by SEM, XPS and SIMS, in reducing conditions, especially under current load, when these powders were applied as anodes. A current induced demixing effect was noted for heavily substituted LaCrO3. Ceria-based compounds, doped with Y, Nb, Pr and Gd, were synthesized through 3 different techniques: the solid-state method, coprecipitation and the NbCl5 route. The coprecipitation route was found to be most appropriate for Y, Pr and Gd, whereas for Nb a modified precipitation and the NbCl5 technique were the most efficient. Co-doping of Nb and Gd or Pr was studied in order to increase the electronic as well as the ionic conductivity in CeO2. Among all dopants, Nb was found to promote most the adhesion to YSZ electrolyte sheets. Adding Nb to Gd-doped ceria improved the electrode adhesion on YSZ sheets, but deteriorated its conductivity in oxidizing conditions. No interfacial reaction with YSZ was observed by HRTEM when Nb-doped ceria anodes were sintered on YSZ at 1200°C/4h. Catalytic measurements were undertaken with these materials in CH4 rich atmospheres. Different reaction mixtures were chosen to simulate the various SOFC operating conditions: partial oxidation, CO2 reforming by recycling and H2O reforming. Among the different elements, Sr and Ni were found to be the most active substituents for LaCrO3, as they promote all three types of reactions. The combination of both elements is favorable not only for catalytic use, but also for electrode application as they tend to increase the electronic conductivity of the material. Temperature programmed oxidation (TPO) and TEM made on the catalysts after runs in CH4, showed a very low carbon coverage over these oxides, except in the case of Fe substitution, over which carbon deposition was promoted. XPS analysis showed also that all B-site substituted compounds did not segregate after the catalytic runs whereas Ca and Sr (A-site substituents) tended to segregate in H2 and H2O rich atmospheres. Thermodynamic calculations, made using correlations developed in literature, show that Ca and Sr are expected to segregate in H2 and H2O rich atmospheres as they tend to form volatile hydroxyl species. Also, the thermodynamic stability of the LaCrO3 was observed to depend much on the substitution. For CeO2-based oxides, the activity for steam reforming increased from Nb

EPFL2002

Promotion électrochimique des catalyseurs à base de rhodium et d'iridium

Justyna Eaves

In this thesis, the electrochemical promotion of lr and Rh based catalysts was studied for the complete combustion of ethylene and propylene. The study was performed by using two types of electrocatalytical cells: a classical, pellet type cell and a tubular cell. This work has two major goals. The first one is the optimization of the employed electrocatalytical systems from electrochemical point of view. The second one concerns the study of the mechanism of the electrochemical promotion. The major part of this work concerns the electrochemical characterization of two cell types: a pellet type cell and a tubular cell. On the basis of the obtained results the modélisation of the potential and current distribution was performed, providing key parameters for the development of more efficient cell configurations. On one hand, these configurations ensure an uniform current distribution on the working electrode and enable correct catalyst potential measurement. On the other hand, it minimizes the current bypass in the bipolar tubular cell. The aim of the investigation in a two-compartment reactor was to evaluate and to compare the Au and Ir electrodes used in this work. Under 400°C, gold was found to be much worse material than lrÛ2 both as reference and counter electrode. Its potential was affected by oxygen and propylene adsorption and no equilibrium of electrochemical reaction was obtained at such low temperature. On the base of this knowledge, several materials better adapted to electrochemical promotion conditions have been proposed. Using the two-compartment reactor potential measurements under steady state conditions allowed to verify the mechanism of the propylene combustion on Rh and that of ethylene combustion on lr based catalysts proposed in the literature. Ameliorations of the existent kinetic models were proposed. The kinetic measurements were then analyzed with the additional help of ex situ XPS analysis. This study allowed to link the oxidation state of the catalyst surface with the extent of electrochemical promotion of the catalysts. It also allowed the ex situ observation of the appearance of new oxygen (oxide) species on the gas exposed surface of Ir catalyst. This new type of oxygen was different from the oxygen of Ir02 oxide, and it can represent the promoting species, according to backspiïïover theory. The same oxygen species was observed on well oxidized Ir02 catalyst surface, even before the polarization of this catalyst. Its presence was associated to the catalyst-support effect. It explains the high activity of Ir02 catalyst by comparison with the catalytic activity of lr metal. XPS analysis of Rh based catalysts indicated the possibly formation of an inferior Rh oxide (close to RhO) due to polarization. This may be a possible explanation of the observed permanent electrochemical promotion. Voltammetric charge measurements in very narrow potential window were performed while changing the catalyst thickness. The charge was demonstrated to be proportional to the catalyst thickness, suggesting the presence of the charged species on the gas exposed catalyst surface. The analogy between this situation and that of the emerged electrodes in liquid state electrochemistry was emphasized. The voltammograms obtained in this study were interpreted in the quite new, original way, which allowed to calculate the capacity of the different catalyst interfaces, the gas/catalyst interface, and the triple phase boundary, in good agreement with reference values from impedance spectroscopy measurements. Finally, the reaction rate transients during galvanostatic polarization of lr based catalyst have been moralized. The model fits well the experimental results.