In the field of extractive metallurgy, mineral processing is the process of separating commercially valuable minerals from their ores. Depending on the processes used in each instance, it is often also known as ore dressing or ore milling.
Before the advent of heavy machinery the raw ore was broken up using hammers wielded by hand, a process called "spalling". Before long, mechanical means were found to achieve this. For instance, stamp mills were used in Samarkand as early as 973. They were also in use in medieval Persia. By the 11th century, stamp mills were in widespread use throughout the medieval Islamic world, from Islamic Spain and North Africa in the west to Central Asia in the east. A later example was the Cornish stamps, consisting of a series of iron hammers mounted in a vertical frame, raised by cams on the shaft of a waterwheel and falling onto the ore under gravity.
The simplest method of separating ore from gangue consists of picking out the individual crystals of each. This is a very tedious process, particularly when the individual particles are small. Another comparatively simple method relies on the various minerals having different densities, causing them to collect in different places: metallic minerals (being heavier) will drop out of suspension more quickly than lighter ones, which will be carried further by a stream of water. The process of panning and sifting for gold uses both of these methods. Various devices known as 'bundles' were used to take advantage of this property. Later, more advanced machines were used such as the Frue vanner, invented in 1874.
Other equipment used historically includes the hutch, a trough used with some ore-dressing machines and the keeve or kieve, a large tub used for differential settlement.
Mineral processing can involve four general types of unit operation: comminution – particle size reduction; sizing – separation of particle sizes by screening or classification; concentration by taking advantage of physical and surface chemical properties; and dewatering – solid/liquid separation.
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La flottation est un procédé de séparation (ségrégation de mousses à partir d'une phase liquide) fondé sur des différences d'hydrophobicité des surfaces des particules à séparer. Elle est utilisée en minéralurgie pour séparer des minéraux entre eux et dans le traitement des eaux usées pour éliminer les graisses. Cette séparation est fondée sur les propriétés de surface et sur les propriétés d'hydrophobie et d'hydrophilie des phases minérales et a lieu dans une cellule de flottation.
Extractive metallurgy is a branch of metallurgical engineering wherein process and methods of extraction of metals from their natural mineral deposits are studied. The field is a materials science, covering all aspects of the types of ore, washing, concentration, separation, chemical processes and extraction of pure metal and their alloying to suit various applications, sometimes for direct use as a finished product, but more often in a form that requires further working to achieve the given properties to suit the applications.
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