The bioconversion of biomass to mixed alcohol fuels can be accomplished using the MixAlco process. Through bioconversion of biomass to a mixed alcohol fuel, more energy from the biomass will end up as liquid fuels than in converting biomass to ethanol by yeast fermentation.
The process involves a biological/chemical method for converting any biodegradable material (e.g., urban wastes, such as municipal solid waste, biodegradable waste, and sewage sludge, agricultural residues such as corn stover, sugarcane bagasse, cotton gin trash, manure) into useful chemicals, such as carboxylic acids (e.g., acetic, propionic, butyric acid), ketones (e.g., acetone, methyl ethyl ketone, diethyl ketone) and biofuels, such as a mixture of primary alcohols (e.g., ethanol, propanol, n-butanol) and/or a mixture of secondary alcohols (e.g., isopropanol, 2-butanol, 3-pentanol). Because of the many products that can be economically produced, this process is a true biorefinery.
The process uses a mixed culture of naturally occurring microorganisms found in natural habitats such as the rumen of cattle, termite guts, and marine and terrestrial swamps to anaerobically digest biomass into a mixture of carboxylic acids produced during the acidogenic and acetogenic stages of anaerobic digestion, however with the inhibition of the methanogenic final stage. The more popular methods for production of ethanol and cellulosic ethanol use enzymes that must be isolated first to be added to the biomass and thus convert the starch or cellulose into simple sugars, followed then by yeast fermentation into ethanol. This process does not need the addition of such enzymes as these microorganisms make their own.
As the microorganisms anaerobically digest the biomass and convert it into a mixture of carboxylic acids, the pH must be controlled. This is done by the addition of a buffering agent (e.g., ammonium bicarbonate, calcium carbonate), thus yielding a mixture of carboxylate salts.