Publication

Extended Windage Loss Models for Gas Bearing Supported Spindles Operated in Dense Gases

Résumé

Generic models are proposed to evaluate the skin friction coefficient acting on enclosed rotating disks and cylinders under various flow regimes. In particular, a model taking into account the inner radius of the disk is developed. The models are compared with experimental data obtained from coast-down tests of a high-speed spindle supported on gas lubricated bearings, operated in air and in halocarbon R245fa at various pressures. The windage losses are first computed considering state-of-the-art laminar flow loss models in the gas bearings and an experimentally validated laminar-turbulent flow loss model in the air gap. This reference approach predicts the air data with a good accuracy (deviation less than 5%) but underestimates the organic fluid data by up to 36%. This deviation is considerably reduced (max 6.8%) when applying the proposed multiflow regime loss model for enclosed rotating disks to the thrust bearing. Finally, the proposed laminar-turbulent flow loss model for enclosed rotating cylinders is simultaneously applied to the journal bearings and the air gap. A peak deviation of 6.5% is maintained among all test cases when setting the critical Taylor number to an artificial value (67) instead of the theoretical value (41.1) characterizing the onset of growth of Taylor vortices. Taking into account the uncertainties on the bearing clearances, as well as on the operating pressure and temperature, a +/- 10% agreement with the experimental data is obtained.

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Proximité ontologique
Concepts associés (22)
Fluid bearing
Fluid bearings are bearings in which the load is supported by a thin layer of rapidly moving pressurized liquid or gas between the bearing surfaces. Since there is no contact between the moving parts, there is no sliding friction, allowing fluid bearings to have lower friction, wear and vibration than many other types of bearings. Thus, it is possible for some fluid bearings to have near-zero wear if operated correctly. They can be broadly classified into two types: fluid dynamic bearings (also known as hydrodynamic bearings) and hydrostatic bearings.
Thrust bearing
A thrust bearing is a particular type of rotary bearing. Like other bearings they permanently rotate between parts, but they are designed to support a predominantly axial load. Thrust bearings come in several varieties. Thrust ball bearings, composed of bearing balls supported in a ring, can be used in low thrust applications where there is little axial load. Cylindrical thrust roller bearings consist of small cylindrical rollers arranged flat with their axes pointing to the axis of the bearing.
Palier (mécanique)
vignette|210x210px|Représentation 3D d'un palier lisse. Les paliers sont des organes utilisés en construction mécanique pour supporter et guider, en rotation, des arbres de transmission. Suivant l’usage désiré, ces paliers peuvent être : lisses, où les arbres qui reposent sur des coussinets sont soumis au frottement de glissement entre les surfaces en contact ; à roulement, où le contact s’effectue par l’intermédiaire de billes, d'aiguilles ou de rouleaux contenus dans des cages.
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