Structural performance and mechanical properties investigation of spent nuclear fuel rods under static and dynamic bending loads

Currently, most Spent Nuclear Fuel (SNF) is kept safely in storage either at on-site facilities or at centralized interim storage sites. Moreover, many countries face delays in implementing their waste management programmes for SNF and high-level waste disposal. As storage pools approach their capacity, an increasing demand for interim dry-storage solutions is foreseen in the near future and, is associated with emerging regulatory issues. Storage prolongation in interim facilities for time periods far beyond than what originally envisaged, requires license renewal of the facility, as well as of transport and storage casks. At the same time, the safety of SNF operation activities (transportation and handling) at surface encapsulation facilities must be ensured.

In order to evaluate the SNF response under normal or accident scenarios, in different stages of the back-end of the nuclear fuel cycle, it is essential to assess the mechanical properties of fuel rods, as well as their evolution during and after irradiation. Several previous studies have identified mechanisms that could affect such properties during dry-storage. However, data generated from experiments with irradiated SNF are extremely rare. This PhD complements previous studies by generating new data for the structural performance of SNF, in areas where technical gaps have been identified. In particular, the mechanical properties of SNF as function of burnup have been investigated both experimentally and numerically, under quasi-static and dynamic bending loads.

The experimental activities were conducted at the hot-cell facilities of JRC-Karlsruhe and include three-point bending and gravitational impact tests performed at room temperature on pressurized samples from commercially used PWR UO2 rods. Their dynamic response was studied by successfully applying a new Image Analysis methodology developed in this work. Preliminary tests were conducted on surrogate rodlets consisting of fresh and hydrogenated Zircaloy-4 cladding tubes filled with alumina pellets. The results showed that the sampleâs ductility decreases with increasing hydrogen concentration in the cladding.

Five SNF rods, with a wide range of burnup, were selected for the tests on irradiated fuel. High burnup samples showed higher toughness due to irradiation damage on the cladding, and less ductile behavior. Overall, strain rate had marginal influence on ductility for high-burnup samples, whereas for low burnup ones, ductility decreased significantly with strain rate. The flexural mechanical properties of the claddings as function of burnup were derived from the 3-point bending tests using the Euler-Bernoulli beam theory for beam elements with hollow-circular profile. A series of post-test examinations concerning the rod failure processes showed that fuel release in case of rod fracture is very limited, amounting to less than the mass of one pellet.

Finite Element Analysis was performed in order to simulate the experiments and the rodsâ bending behavior under the examined load conditions. An extensive sensitivity analysis was performed to minimize modeling uncertainties and the final model was calibrated against experimental data from the 3-point bending tests. Good agreement was observed between numerically predicted and experimentally derived mechanical properties, and the model can be used to simulate the mechanical behavior of SNF rods under different loading configurations.

Characterisation of high-burnup LWR fuel rods through gamma tomography

Stefano Caruso

Current fuel management strategies for light water reactors (LWRs), in countries with high back-end costs, progressively extend the discharge burnup at the expense of increasing the 235U enrichment of the fresh UO2 fuel loaded. In this perspective, standard non-destructive assay (NDA) techniques, which are very attractive because they are fast, cheap, and preserve the fuel integrity, in contrast to destructive approaches, require further validation when burnup values become higher than 50 GWd/t. This doctoral work has been devoted to the development and optimisation of non-destructive assay (NDA) techniques based on gamma-ray emissions from irradiated fuel. It represents an important extension of the unique, high-burnup related database, generated in the framework of the LWR-PROTEUS Phase II experiments. A novel tomographic measurement station has been designed and developed for the investigation of irradiated fuel rod segments. A unique feature of the station is that it allows both gamma-ray transmission and emission computerised tomography to be performed on single fuel rods. Four burnt UO2 fuel rod segments of 400 mm length have been investigated, two with very high (52 GWd/t and 71 GWd/t) and two with ultra-high (91 GWd/t and 126 GWd/t) burnup. Several research areas have been addressed, as described below. The application of transmission tomography to spent fuel rods has been a major task, because of difficulties of implementation and the uniqueness of the experiments. The main achievements, in this context, have been the determination of fuel rod average material density (a linear relationship between density and burnup was established), fuel rod linear attenuation coefficient distribution (for use in emission tomography), and fuel rod material density distribution. The non-destructive technique of emission computerised tomography (CT) has been applied to the very high and ultra-high burnup fuel rod samples for determining their within-rod distributions of caesium and europium fission-product radionuclides. As indicated above, results provided by the transmission tomography measurements were employed in the emission tomography reconstruction phase, together with a calculated global efficiency matrix and input sinograms derived from the processing of measured projections. Different tomographic algorithms were tested and "tuned", on the basis of known test distributions, before being applied to the actual fuel rod measurements. Amongst the various possibilities, the Paraboloidal Surrogates Coordinate Ascent (PSCA) penalised likelihood method has been chosen for presentation of the final results, because it ensures high precision, especially in resolving the most difficult peripheral regions of the rods. The results of the emission tomography have indicated large central depressions in the caesium distributions, but of varying extent from sample to sample. Particularly interesting is the case of the 126 GWd/t sample, showing a very deep central depression (a factor of ∼2.5 for 137Cs, a factor of ∼3 for 134Cs). Differences in the relative activity distributions of 137Cs and 134Cs have, in fact, been observed for all the samples. The depression of 134Cs is more marked than that of 137Cs, probably due to the different origins of the two isotopes. In contrast, the europium shows an almost flat distribution. In order to support the tomographically measured caesium distributions, the results of destructive chemical techniques applied on samples from the same fuel rod (126 GWd/t sample) were examined and found to show reasonably good agreement with the tomography, thus confirming the depressed distributions at the centre of the rod. In addition to the tomographic reconstructions, the present research has also investigated the possibility to use single isotope activities, and/or isotopic concentration ratios from 134Cs, 137Cs, and 154Eu, as burnup indicators at very high and ultra-high burnups. The corresponding non-destructive measurements, performed using three different approaches, have been compared with chemical assays, as well as with reactor physics calculations (CASMO). Whereas the chemical results confirm the current gamma-spectroscopic measurements within uncertainties, the agreement between measurements and calculations is not satisfactory. It has been shown that certain indicators, well established for application at low and medium burnups, suffer a serious loss of reliability at high burnup. Nevertheless, the possibility of successfully employing other burnup monitors has been clearly highlighted. Considering that the overall effort required for the destructive chemical analysis of fuel samples is much greater, the current investigations have clearly demonstrated that non-destructive gamma spectrometry, in conjunction with corresponding transmission and emission tomography measurements, can indeed be considered a valid approach for characterising fuel burnup in the high/ultra-high range.

EPFL2007

Fission Rates Measured Using High-Energy Gamma-Rays from Short Half-Life Fission Products in Fresh and Spent Nuclear Fuel

Hanna Kröhnert

In recent years, higher discharge burn-ups and initial fuel enrichments have led to more and more heterogeneous core configurations in light water reactors (LWRs), especially at the beginning of cycle when fresh fuel assemblies are loaded next to highly burnt ones. As this trend is expected to continue in the future, the Paul Scherrer Institute has, in collaboration with the Swiss Association of Nuclear Utilities, swissnuclear, launched the experimental programme LIFE@PROTEUS. The LIFE@PROTEUS programme aims to better characterise interfaces between burnt and fresh UO2 fuel assemblies in modern LWRs. Thereby, a novel experimental database is to be made available for enabling the validation of neutronics calculations of strongly heterogeneous LWR core configurations. During the programme, mixed fresh and highly burnt UO2 fuel lattices will be investigated in the zero-power research reactor PROTEUS. One of the main types of investigations will be to irradiate the fuel in PROTEUS and measure the resulting fission rate distributions across the interface between fresh and burnt fuel zones. The measurement of fission rates in burnt fuel re-irradiated in a zero-power reactor requires, however, the development of new experimental techniques which are able to discriminate against the high intrinsic activity of the fuel. The principal goal of the present research work has been to develop such a new measurement technique. The selected approach is based on the detection of high-energy gamma-ray lines above the intrinsic background (i.e. above 2200 keV), which are emitted by short-lived fission products freshly created in the fuel. The fission products 88Kr, 142La, 138Cs, 84Br, 89Rb, 95Y, 90mRb and 90Rb, with half-lives between 2.6 min and 2.8 h, have been identified as potential candidates. During the present research work, the gamma-ray activity of short-lived fission products has, for the first time, been measured and quantitatively evaluated for re-irradiated burnt UO2 fuel samples with burn-ups of about 36 and 46GWd/t. Based on experiments carried out with these fuel samples in a reference test lattice of the PROTEUS reactor, fresh-to-burnt-fuel fission rate ratios could be determined. The 1σ uncertainties on the derived fission rate ratios are 1.7 to 3.4% and are mainly due to the statistical uncertainties. Calculated values of the fission rate ratios, as obtained using the Monte Carlo code MCNPX, have been shown to agree with the experimental results within these uncertainties. In deriving fresh-to-burnt-fuel fission rate ratios,142La and 138Cs have emerged as the preferred fission products. Their fission yields for the main fissile isotope (235U, 239Pu and 241Pu) are similar, which makes them relatively insensitive to the exact composition of the burnt fuel. Finally, a measurement station for the future LIFE@PROTEUS experiments has been proposed and evaluated, along with a detailed formulation of recommendations for optimised irradiation and measurement strategies. The estimated accuracy for the foreseen measurements of fission rate ratios between fresh and highly burnt fuel pins is 1 to 2%. The contribution of nuclear-data related uncertainties have been pointed out as possibly representing the main constraint on the achievable accuracy in future experiments. In brief, the present research work has established a novel experimental technique for measuring and comparing fission rates in fresh and highly burnt fuels in a zero-power research reactor such as PROTEUS. Moreover, possibilities have been presented for the further optimisation needed for a future, routine application of the technique.

EPFL2011

Loading optimization for Swiss used nuclear fuel assemblies into final disposal canisters

Hakim Ferroukhi, Andreas Pautz, Dimitri Rochman, Alexander Vasiliev

In this study, an optimization of the canister loading for used nuclear fuels is performed, solely based on their decay heat values. By taking into account the individual irradiation history for each fuel assembly, as well as with a number of assumptions on the number of used fuels to be disposed, this study indicates that a canister filling fraction of 94% is achievable for both PWR and BWR fuel, thus lowering the number of required canisters compared to a previous study. This work emphasized the need for a precise fuel accounting, including the reprocessed ones, as well as considering the individual irradiation history for all fuel assemblies. Finally, it is demonstrated that a higher filling fraction can be reached by delaying the transfer of used nuclear fuels from storage casks to disposal canisters.