Drops: Controlled crystallization of organic crystals and their use as matrix materials for encapsulation of volatiles

Encapsulation techniques open up new possibilities to control the kinetics and location of the release of active ingredients. Despite the progresses achieved to obtain a better control over the dimensions and composition of the capsules, the encapsulation of volatile substances is still challenging, even though it is of high relevance especially for the cosmetic industries. One way of encapsulating volatile substances is by kinetically arresting these molecules in a matrix which has a low permeability. A group of materials that likely is well-suited to generate such matrices is composed of small molecules capable of forming crystals.In this thesis, we will investigate the influence of the processing of composites containing small biocompatible organic molecules that serve as matrices with volatile active ingredients on the structure and permeability of the resulting particles. In particular, we will investigate the possibility to use organic salt crystals as matrix materials. Particles of well-defined sizes and compositions will be produced in double emulsions where the influence of the formation kinetics and confinements on the structure and permeability of the particles will be investigated. In addition, we will produce amorphous particles by kinetically suppressing the crystallization reaction using a microfluidic spray-drier. This will be achieved by co-spray-drying the active ingredient with the matrix material. We will investigate the effect of the drying speed and reactant composition on the structure and composition of the resulting particles and relate that to the release kinetics of the active ingredient. In addition, we will crystallize the amorphous composite particles and investigate the influence of the structure on the distribution of the actives within the matrix and its permeability. This project is done in collaboration with Firmenich who has all the infrastructure to quantify the release kinetics of volatile active ingredients.