Galvanic replacement reactions of Ga and In with Cu for the synthesis of bimetallic nanoparticles

The need for efficient and selective catalysts, capable of driving important conversions to build a more sustainable society, encourages the development of synthetic approaches towards new nanomaterials. Cu-based bimetallic nanoparticles (NPs) promise to fulfill this gap by selectively producing energy-dense products via CO2 electroreduction (CO2RR). However, as small variations in its composition and configuration can enormously affect the catalyst performance, the vast diversity of bimetallic NPs challenges systematic catalyst evaluation. Colloidal bimetallic NPs serve as an ideal platform for the exploration of composition-configuration-property relationships, necessary for rational catalyst design. Although an extensive library of noble metal bimetallic NPs exists, much less has been done regarding non-noble Cu-based bimetallic NPs despite their potential as catalysts for CO2RR. The aim of this thesis is to advance in the synthesis of Cu-based NPs, with focus on Cu-Ga and Cu-In, which have been predicted or demonstrated to possess interesting catalytic properties.The thesis starts with an introduction on bimetallic NPs and the different colloidal approaches to synthesize them. Galvanic replacement reactions (GRRs) are discussed more in details, as they are the synthetic approach of choice for the Cu-Ga and Cu-In NPs. Ga and In belong to a family of liquid metals; thus, information on their general properties is also provided. The first two experimental chapters focus on the reactivity and surface chemistry of Ga NPs. Chapter 3 demonstrates that Ga NPs react with a copper-amine complex to form anisotropic Cu-Ga nanodimers (NDs). Mechanistic studies reveal that a GRR takes place. Yet, the ND morphology differs from the more typical hollow core@shell structures obtained from GRRs. This unusual morphology is attributed to the liquid nature of Ga NPs and to the presence of a native oxide shell. This discovery fostered a follow up study, which is discussed in Chapter 4. The effect of the chemical nature of the capping ligand on the oxide thickness and reactivity of the Ga NPs is investigated. The thickness of the oxide skin is found to greatly depend on the ligands. Specifically, amines and carboxylic acids promote thicker oxide shells while thiols and phosphines hinder its growth. The reaction between Ga NPs with different oxide thickness and the copper precursor leads to a surprising result, while thicker oxides cause the formation of NDs, isolated Cu NPs form with thinner oxides.Chapter 5 turns towards Cu-In NPs. Following the same synthetic scheme, In NPs with different sizes are exploited as sacrificial seeds for the GRR. Cu-In NPs with an unprecedented variety of morphologies and elemental distributions are obtained: spherical Cu11In9 intermetallic and patchy phase-segregated Cu-In NPs, as well as Cu-Cu11In9 and Cu-In NDs. Segregation of the two metals occurs as the GRR progresses, with time or with higher copper precursor concentration. Comparing the obtained results with the Cu-In phase diagram reveals that the bigger seeds stabilize the bulk-like Cu-Cu11In9 configuration before their complete segregation into Cu-In NDs. Aiding in the development of more predictive synthetic approaches.Finally, Chapter 6 concludes by summarizing the significance of the achievements, which advance the knowledge on underexplored bimetallic NPs and on the GRR when applied beyond noble metals. An outlook on future developments is also provided.

Engineering the ZrO2–Pd Interface for Selective CO2 Hydrogenation by Overcoating an Atomically Dispersed Pd Precatalyst

Alimohammad Bahmanpour, Yuan-Peng Du, Florent Emmanuel Héroguel, Oliver Kröcher, Jeremy Luterbacher, Mounir Driss Mensi, Luka Milosevic

Tailoring the interfacial sites between metals and metal oxides can be an essential tool in designing heterogeneous catalysts. These interfacial sites play a vital role in many renewable applications, for instance, catalytic CO2 reduction. Postsynthesis deposition of metal oxide on supported metal catalysts can not only create such interfacial sites but also prevent particle sintering at high temperature. Here, we report a sol–gel-based strategy to synthesize an atomically dispersed “precatalyst”. In contrast to the deposition on catalysts containing preformed nanoparticles, overcoating this material before reductive treatment can inhibit particle growth during thermal activation steps, yielding highly accessible, sintering-resistant Pd clusters that are less than 2 nm in diameter. This synthetic approach allows us to engineer interfacial sites while maintaining high metal accessibility, which was difficult to achieve in previous overcoated materials. Notably, engineering the Pd–ZrO2 interface into an inverted interface with an amorphous ZrO2 overcoat might facilitate a C–O cleavage route instead of a mechanism containing a bicarbonate intermediate during CO2 hydrogenation. We also observed that carbon deposition occurring on methanation sites could be a key factor for improving CO selectivity. Alteration of the reaction pathway, along with the deactivation of certain sites, led to 100% CO selectivity on the ZrO2@Pd/ZrO2 catalyst. This work demonstrated that overcoated materials could represent a promising class of heterogeneous catalysts for selective CO2 conversion over noble metals, which have higher rates and thermal stability compared to state-of-the-art Cu-based catalysts.

2020

Rational Catalyst Design for Selective Hydrogenations

Daniel André Samuel Lamey

Catalyst design for selective hydrogenations is of major importance for the manufacturing of fine chemicals. Catalytic procedure which uses scarce and expensive noble metals is very challenging in terms of exclusive attack of a single functionality or substituent. The approach taken in this thesis is based on rational catalyst design that calls on a combination of catalyst synthesis and characterization. This has been applied for the design of catalysts suitable for industrially relevant reactions, i.e. the partial catalytic reduction of substituted nitroaromatic compounds and alkynes. Molybdenum nitrides were selected as they represent a more sustainable alternative to noble metals, less expensive and easy to prepare. First, beta-Mo2N was used to catalyze the liquid phase selective hydrogenation of a series of para-substituted nitroarenes to give the corresponding aromatic amine. Incorporation of low amounts (0.25% wt.) of Au nanoparticles on beta-Mo2N enhanced hydrogen uptake and catalytic activity while delivering an ultraselective response. In a second step, the influence on the catalytic response of nitride crystallographic phase (beta- vs. gamma-Mo2N) and surface area (7-66 m2 g-1) was examined. Both phases promoted the exclusive hydrogenation of p-chloronitrobenzene to p-chloroaniline where the beta-form delivered a higher specific (per m2) rate; the one for gamma-Mo2N was independent of surface area. The inclusion of Au on both nitrides served to enhance p-chloroaniline production. Finally, it was shown that incorporation of N in Mo structure can increase nitrobenzene hydrogenation rates on Mo2N samples with higher nitrogen content. In contrast, -C=O hydrogenolysis was favored with benzaldehyde as a result of lower N content. As a powerful tool for tailoring metal nanoparticle morphology, colloidal methods were used to design structured catalysts effective for the selective alkyne and âNO2 group reduction. The development of a catalyst based on polyvinylpyridine modified structured carbon nanofibers on sintered metal fibers supported (4 nm) polyvinylpyrrolidone (PVP) stabilized Pd was shown to be an optimum formulation for acetylene semi-hydrogenation where the catalyst shows high selectivity (93%) and stability with time-on-stream. We have established that reducing agent does not play a critical role in catalytic response while steric (vs. electronic) stabilizers and larger colloidal metal crystallites are more efficient. PVP-stabilized Ni nanocrystals were also prepared via colloidal method and tested in the m-dinitrobenzene hydrogenation were an antipathetic structure sensitivity was recorded. TOF and selectivity to m-nitroaniline exhibited a marked dependency on the presence of the stabilizer. It was attributed to preferential adsorption of PVP on selective edge and vertex atoms, leaving the plane atoms free. Supporting the Ni nanoparticles on activated carbon fibers and removing traces of PVP by a UV-ozone treatment resulted in a dramatic increase in selectivity to target m-NAN even at high conversions. Two-sites Langmuir-Hinshelwood kinetic model has been applied to rationalize the results. In summary, this thesis demonstrates that the product distribution can be controlled on a nano-level by tuning the properties of the active phase through modifications of the structural parameters (allotropic form, composition), modifications on the nanoparticle microenvironment (organic ligand shell) and optimization of particle size.

EPFL2015

Hydro-processing of biomass using novel metal-organic framework (MOF)/polymer composite catalysts

Vikram Vinayak Karve

Generating value, in the form of functional chemicals, from biomass is a critical need of today. It is expected that replacing petroleum with biomass as the source of many commodity and fine chemicals can lead the transition away from a fossil-fuel based economy. To facilitate this transition, it is necessary to develop novel catalysts in conjunction with novel process methodologies based on sustainable, and green methods. New functional materials like metal-organic frameworks (MOFs) are expected to be at the forefront of this development on account of the various exceptional properties these materials possess like high internal surface area, and near infinite tunability in terms of its building blocks. Indeed, a number of catalysts for transformation of biomass derived platform chemicals based on MOFs have been reported in literature. In recent years, these materials have been further modified with polymers, bearing a number of different functionalities, providing the basis for the development of the next generation of functional materials. This thesis describes the design and development of a series of MOF/polymer supports for transition metal nanoparticles (MNPs). These MOF/polymer/MNP composites have been shown to have excellent utility for driving the selective catalytic upgrading of various biomass derived intermediates including, 5-hydroxymethylfurfural (HMF), and levulinic acid (LVA). We are able to show that there exist synergistic effects of the MOF and the polymer on the activity and the stability of the MNPs. We elucidate that by introducing polymers bearing large aromatic cores into MOFs, we are able to modify the mechanical stability of MOFs leading to more stable catalysts. In addition the MNPs show resistance to sintering because of the close proximity of the Lewis base sites. A combination of these effects lead to a significant improvement in the catalytic performance of the MOF/polymer/MNP composite catalysts which surpasses benchmark materials reported in literature.