Reduction of nitrogen oxides by carbon monoxide over an iron oxide catalyst under dynamic conditions

Redn. of NO and N2O by CO over a SiO2-supported iron oxide catalyst was studied by the transient response method, with different initial oxidn. states of the catalyst, i.e., completely reduced (Fe3O4), or oxidized (Fe2O3). The affect of CO pre-adsorption was also studied. From the material balance on the gas-phase species, it was shown that the compn. of the catalyst changes during relaxation to steady-state. The degree of redn. of the catalyst at steady-state could thus be estd. During the transient period, CO was shown to inhibit N2O as well as NO redns. by adsorption on reduced sites. Activity of the reduced catalyst was substantially higher as compared to the oxidized catalyst for both reactions. On this basis, it was attempted to keep the catalyst in a reduced state by periodically reducing it with CO. As a result, a significant increase in reactor performance with respect to steady-state operation could be achieved for N2O redn. by CO. Finally, the dynamic behavior of the N2O-CO and NO-CO reactions made it possible to evidence reaction steps, the occurrence of which could not be shown during previous investigations on the sep. interactions of the reactants with the catalyst. [on SciFinder (R)]

Production d'hydrogène dans un réacteur microstructuré

Pierre Reuse

The aim of this work was to operate the steam reforming of methanol and the total oxidation of methanol in a microstructured two-passage reactor. The steam reforming enables the production of hydrogen at relatively low temperatures (250 °C) with only a small amount of carbon monoxide (~ 1%). After a cleaning step (CO preferential oxidation, for example), this hydrogen would be a good feed for a fuel cell to produce electricity for mobile applications. Steam reforming is an endothermic reaction. The energy needed to run this reaction is produced by the total oxidation, a strongly exothermic reaction. To allow an efficient heat transfer between these two reactions, a microstructured reactor was used. These structures, with dimensions in the micron range, are widely known to have far better heat transfer capacity than traditional heat exchangers. Furthermore, these structures have some unique features with respect to classical reactors. A narrow residence time distribution, close to that of a plug flow reactor, can be obtained, keeping selectivity high for complex reactions. Microstructured reactors also have small residence time, allowing very quick variations in the feed and experimental conditions. In chapter 4, the concepts relating to the channel coatings will be presented. A Cu/Zn/Al catalyst provided by Süd-Chemie was transformed into a suspension of nanoparticles in isopropanol by using an attrition grinding apparatus. A thin layer (~5 µm) of catalyst was formed on the microchannel walls. Several tests were performed to characterize the adhesion of this layer. The influence of the layer on the residence time distribution was also investigated; it was possible to maintain Bodenstein numbers as high as 50. Chapter 5 is focused on the steam reforming of methanol, the reaction that generates hydrogen. A kinetic analysis in differential and integral modes established that the rate of the reaction is inhibited by hydrogen, the main product of the reaction; the partial order is - 0.2. The influence of water on the rate of reaction is negligible (partial order of 0.1), and methanol has a positive partial order of 0.7. A kinetic constant of 5.57 · 10-6 mol0.4 · (m3)0.6 · gcat-1 · s-1 at 200 °C and an activation energy of 73.9 kJ · mol-1 complete the description of the kinetics of the steam reforming. Throughout the comparisons, we showed that the catalyst coated in the microchannels has an initial rate for the steam reforming 30% higher than the original catalyst in fixed bed. We can therefore conclude that the catalyst modification procedure does not diminish the catalyst activity. This was also shown by comparing our results with results available in the scientific literature for similar catalysts. CO2 selectivity remains high and constant then decreases as 90% conversion is approached. Working with an excess of water with respect to methanol contributes to keeping the selectivity high. A molar ratio of 1.2 is a good compromise between selectivity and increased energy costs due to the vaporization of the additional water. It's also beneficial to work at conversions below 90% to be in the high selectivity domain and to diminish the inhibiting influence of hydrogen. Finally, we showed that this catalyst deactivates over 100 hours at a temperature of 300 °C. A kinetic model for the deactivation at temperatures between 300 °C and 330 °C was established. In chapter 6 the total oxidation of methanol was studied. A cobalt based catalyst was developed to allow the synchronization of the two reactions temperatures. The minimum temperature for complete conversion for the total oxidation reaction must clearly not exceed an acceptable working temperature for the steam reforming catalyst (i.e. a temperature that results in an acceptable catalyst lifetime). A kinetic analysis determined partial orders for methanol and oxygen as 0.67, the kinetic constant at 230 °C as 5.45 · 10-3 mmol-0.33 · m4 · (gcat · s)-1 and the activation energy as 130 kJ · mol-1. The copper based catalyst used for the steam reforming of methanol was also active for the total oxidation of methanol. Unfortunately the minimal temperature to ensure a total conversion was not compatible with the working temperature of the steam reforming. In chapter 7, the results concerning the coupling of the two previously studied reactions are presented. The numerous fittings and cables necessary for the operation of the reactor didn't allow the reactor to be run in an autothermal mode. Therefore constant, not regulated, heating was used to compensate the thermal losses. By coupling the two reactions and by studying the dynamic response time of the reactor (temperature and conversion of the steam reforming reaction) at the time of stopping and starting the oxidation reaction, we've seen that the temperature increase was around +10 °C within 60 seconds and that the conversion for the steam reforming of the methanol fitted well with the temperature increase. This reactor also has good dynamics and responds quickly to feed variations. When the coupling mode was changed from co-current to counter-current we noticed a significant increase in conversion. Furthermore, selectivity in counter-current mode remained high, even for conversion approaching 100%.

EPFL2003

Long-Range Transport to Europe : Seasonal Variations and Implications for the European Ozone Budget

Marion Auvray, Isabelle Bey

We use a chemical transport model (GEOS-CHEM) to quantify the contribution of long-range transported pollution to the European ozone ({O}{3}) budget for the year 1997. The model reproduces the main features observed over Europe for {O}{3}, carbon monoxide and nitrogen dioxides, as well as two events of enhanced {O}{3} of North American origin over the eastern North Atlantic and over Europe. North American {O}{3} fluxes into Europe experience a maximum in spring and summer, reflecting the seasonal variation in photochemical activity and in export pathways. In summer, North American {O}_{3} enters Europe at higher altitudes and lower latitudes because of deep convection, and because the flow over the North Atlantic is mostly zonal in that season. The low-level inflow is only important in spring, when loss rates in the boundary layer over the North Atlantic are weaker. Asian O3 arrives mainly via the westerlies, and usually at higher altitudes than North American O3 because of stronger deep convection over Asia. In addition, Asian O3 fluxes are at a maximum in summer during the monsoon period because of enhanced convection over Asia, increased nitrogen oxides sources from lightning and direct transport towards Europe via the monsoon easterlies. Over Europe, total background accounts for 30 ppbv at the surface. North American and Asian O3 contribute substantially to the annual O3 budget over Europe, accounting for 10.9% and 7.7%, respectively,while the European contribution only accounts for 9.4%. We find that in summer, at the surface, O3 decreases over Europe from 1980 to 1997, reflecting the reduction of European O3 precursor emissions. In the free troposphere, this decrease is compensated by the increase in O3 due to increasing Asian emissions. This may explain the lack of trends observed over most of the European region, especially at mountain sites.

2005

Study of N2O decomposition over Fe-ZSM-5 with transient methods

Petra Prechtl

Nitrous oxide is the third most important gas contributing to global warming and its concentration in the atmosphere is still on the rise. Nitric acid production represents the largest source of N2O in the chemical industry, with a total annual emission of about 400 kt N2O. An efficient way to reduce the N2O is the catalytic decomposition into N2 and O2. ZSM-5 zeolites containing iron are known to be effective in this reaction involving Fe(II)-extraframework species as active sites. But the nature of these sites and the reaction network is still under debate. Often the N2O is in the exhaust together with other gases like NOx, COx, oxygen, and water vapor, which may influence the catalyst efficiency towards N2O decomposition. The effect of these gases on the reaction mechanism is still not understood yet. The aim of this work is to study the decomposition mechanism of N2O over isomorphously substituted Fe-ZSM-5 (0.02-0.55% Fe) using transient response methods. Kinetic studies under steady-state conditions give overall information about the reaction, whereas transient experiments lead to information on the individual steps and the possibility to suggest a reaction model. Transient response methods are applied in vacuum using a Temporal Analysis of Products (TAP) setup and at ambient pressure using a Micromeritics AutoChem 2910 analyzer. The influence of different gases such as NO, H2O and NO2 on the decomposition of N2O over Fe-ZSM-5 is investigated to gain insight into their effect on this reaction. The TAP multifunctional reactor system is used to perform transient pulse experiments for micro-kinetic analysis of complex heterogeneous catalytic reactions. This setup allows to dose precisely reactants and to monitor product formation with submillisecond time resolution implying the absence of external mass or heat transfer. A reproducible low hydroxylation level of the catalyst can be attained in vacuum. The results from the transient responses with the Micromeritics analyzer are obtained under conditions more relevant to "operando". The mechanism of N2O decomposition over Fe containing ZSM-5 was studied by transient response methods at ambient pressure with the Micromeritics analyzer and under vacuum with the TAP setup. Both approaches showed that the mechanism strongly depends on the reaction temperature, but in all cases involves atomic oxygen loading from N2O with N2 evolution as the first reaction step. The surface oxygen, (O)Fe, formed from N2O possesses very high reactivity and oxidizes CO to CO2 already at 373 K. A complete saturation of the active sites can be reached by the catalyst exposure to N2O at low temperatures (T < 600 K in vacuum, T < 523 K at ambient pressure). Under these conditions oxygen is stored and does not desorb. On that basis, the concentration of sites active for the surface atomic oxygen loading from N2O is determined by pulse experiments using the TAP setup. The concentration of active sites is found to be the same as in a flow experiment with the Micromeritics analyzer. The mechanism of surface atomic oxygen recombination and desorption as O2 depends on the temperature. At temperatures higher than 773 K, the mechanism probably involves direct (O)Fe recombination. The investigation of the response profiles upon N2O pulses at 803 K evidences the O2 formation is the rate-determining step since the oxygen desorption is found to be slow compared to N2O and N2. Furthermore, a fit of the oxygen desorption curve corresponded to a first order dependence on the oxygen surface coverage. In the range of 523 to 773 K, the O2 formation is facilitated by NO, which is formed on the catalyst surface from N2O. The addition of NO to the gas phase confirmed the accelerating effect of NO on the oxygen desorption. NO and (O)Fe are adsorbed on adjacent, but different sites and are not competing for the same ones. Adsorbed NO accommodates oxygen from N2O forming higher oxidized nitrogen oxide species NO2/NO3 which decompose back to NOads and molecular oxygen. Thus, the recombination of surface oxygen loaded from N2O is accelerated by a NO/NOx redox cycle whereas adsorbed NOx acts as co-catalyst. Adsorbed NO is oxidized by N2O easily as shown also by temperature-programmed desorption (TPD) experiments. Therefore, the interaction of gaseous NO2 with Fe-ZSM-5 at 523 K in vacuum and at ambient pressure is investigated and demonstrates the formation of two different NOx surface species accompanied by the evolution of gaseous NO. These surface species block the sites for oxygen loading from N2O whereas the amount of reversible adsorbed N2O stays constant compared to the standard pre-treated catalyst. The formation of reactive surface oxygen from NO2 could neither be evidenced in TPD nor with CO oxidation experiments. Adsorbed water strongly influences the N2O decomposition inhibiting it completely, at least at temperatures ≤ 673 K. Water pulses at 523 and 593 K result in partial desorption of the loaded atomic surface oxygen as O2, indicating the competition of water for the same adsorption sites. The residual adsorbed oxygen desorbs during TPD experiments at 849 K instead of 715 K for the dry catalyst and it can not oxidize CO to CO2. It means that the active sites are transformed into an inactive form in the presence of water. The oxygen which stays on the catalyst seems to participate in the Fe(II) oxidation to the hydroxylated Fe(III) species. These Fe(III) species are inactive in N2O decomposition and could be activated again by high temperature treatment in He or in vacuum. During TAP experiments only small amounts of water are dosed and the water desorption is facilitated due to vacuum. Therefore, the effect of water could be shown to be reversible at temperatures > 700 K. At 803 K oxygen desorbs significantly faster with increasing water amount suggesting a water assisted O2 desorption. Simultaneously, the catalyst activity decreases to about a half of the initial activity of the dry zeolite. To conclude, from the TAP reactor data obtained under vacuum conditions and the results from the transient flow experiments at ambient pressure it follows that the mechanism of the N2O decomposition over Fe-containing ZSM-5 depends strongly on the reaction temperature and on the presence of NO, H2O and NO2. In general, below 523 K only surface atomic oxygen loading from N2O takes place with simultaneous evolution of N2 in the gas phase. The O2 formation proceeds via direct (O)Fe recombination at temperatures above 773 K. In the range of 523 to 773 K, the recombination of the atomic oxygen involves NOx adsorbed on the catalyst surface.

EPFL2007