Publication

Laser treatment systems and methods for in-situ laser shock peening (lsp) treatment of parts during production thereof by a selective laser sintering or melting (sls/slm) process, and additive manufacturing systems and methods implementing the same

Abstract

There is described, in accordance with a first aspect of the invention, a laser treatment system and method for, in particular, imparting beneficial residual stresses into a desired part (P) during production thereof by a Selective Laser Sintering or Melting (SLS/SLM) process, the method including the step of repeatedly subjecting the desired part (P) to an in-situ Laser Shock Peening (LSP) treatment as the desired part (P) is gradually being produced during the SLS/SLM process. The in-situ LSP treatment includes selectively bringing an LSP module (20) in contact with a surface (S) of the desired part (P) being produced during the SLS/SLM process and subjecting the LSP module (20) to the action of a first laser beam (LLSP) to impart beneficial residual stresses into the desired part (P). According to this first aspect of the invention, the LSP module (20) is movable between a building chamber (30) where the desired part (P) is being produced, for the purpose of carrying out the in-situ LSP treatment, and a separate storage chamber (35) located adjacent to the building chamber (30), when the LSP module (20) is not used for the purpose of carrying out the in-situ LSP treatment. This first aspect of the invention is implementable in a corresponding additive manufacturing system and method. Further aspects of the invention are described.

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Ontological neighbourhood
Related concepts (24)
Laser
A laser is a device that emits light through a process of optical amplification based on the stimulated emission of electromagnetic radiation. The word laser is an anacronym that originated as an acronym for light amplification by stimulated emission of radiation. The first laser was built in 1960 by Theodore Maiman at Hughes Research Laboratories, based on theoretical work by Charles H. Townes and Arthur Leonard Schawlow. A laser differs from other sources of light in that it emits light that is coherent.
Laser peening
Laser peening (LP), or laser shock peening (LSP), is a surface engineering process used to impart beneficial residual stresses in materials. The deep, high-magnitude compressive residual stresses induced by laser peening increase the resistance of materials to surface-related failures, such as fatigue, fretting fatigue, and stress corrosion cracking. Laser shock peening can also be used to strengthen thin sections, harden surfaces, shape or straighten parts (known as laser peen forming), break up hard materials, compact powdered metals and for other applications where high-pressure, short duration shock waves offer desirable processing results.
Laser medicine
Laser medicine consists in the use of lasers in medical diagnosis, treatments, or therapies, such as laser photodynamic therapy, photorejuvenation, and laser surgery. The word laser stands for "light amplification by stimulated emission of radiation". The laser was invented in 1960 by Theodore Maiman, and its potential uses in medicine were subsequently explored. Lasers benefit from three interesting characteristics: directivity (multiple directional functions), impulse (possibility of operating in very short pulses) and monochromaticity.
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