Alkali–silica reaction

The alkali–silica reaction (ASR), more commonly known as concrete cancer, is a deleterious swelling reaction that occurs over time in concrete between the highly alkaline cement paste and the reactive amorphous (i.e., non-crystalline) silica found in many common aggregates, given sufficient moisture. This deleterious chemical reaction causes the expansion of the altered aggregate by the formation of a soluble and viscous gel of sodium silicate (Na2SiO3, also noted Na2H2SiO4, or N-S-H (sodium silicate hydrate), depending on the adopted convention). This hygroscopic gel swells and increases in volume when absorbing water: it exerts an expansive pressure inside the siliceous aggregate, causing spalling and loss of strength of the concrete, finally leading to its failure. ASR can lead to serious cracking in concrete, resulting in critical structural problems that can even force the demolition of a particular structure. The expansion of concrete through reaction between cement and aggregates was first studied by Thomas E. Stanton in California during the 1930s with his founding publication in 1940. To attempt to simplify and to stylize a very complex set of various reactions, the whole ASR reaction, after its complete evolution (ageing process) in the presence of sufficient Ca2+ cations available in solution, could be compared to the pozzolanic reaction which would be catalysed by the undesirable presence of excessive concentrations of alkali hydroxides (NaOH and KOH) in the concrete. It is a mineral acid-base reaction between NaOH or KOH, calcium hydroxide, also known as portlandite, or (Ca(OH)2), and silicic acid (H4SiO4, or Si(OH)4). For simplifying, after a complete exchange of the alkali cations with the calcium ions released by portlandite, the alkali-silica reaction in its ultimate stage leading to calcium silicate hydrate (C-S-H) could be schematically represented as following: Ca(OH)2 + H4SiO4 → Ca2+ + H2SiO42− + 2 H2O → CaH2SiO4 Here, the silicic acid H4SiO4, or Si(OH)4, which is equivalent to SiO2 · 2 H2O represents hydrous or amorphous silica for the sake of simplicity in aqueous chemistry.