Stator | EPFL Graph Search

The stator is the stationary part of a rotary system, found in electric generators, electric motors, sirens, mud motors or biological rotors. Energy flows through a stator to or from the rotating component of the system. In an electric motor, the stator provides a magnetic field that drives the rotating armature; in a generator, the stator converts the rotating magnetic field to electric current. In fluid powered devices, the stator guides the flow of fluid to or from the rotating part of the system. Design Motor stators are made either from iron/steel or from a printed circuit board (PCB). Originally applied to low-power applications, PCB stators can be lighter, smaller, and less noisy. One design embeds thin copper traces in the PCB stator that serve as the windings. The traces are interleaved with epoxy-glass laminates, that insulate each coil from its neighbors. An air core replaces the traditional iron core, saving space and weight, and allowing a smaller air gap.

Numerical and experimental investigation of the shock-vane interaction in a transonic compressor

Stefan Kristukat

A numerical and experimental investigation of the shock-IGV (inlet guide vane) interaction in a transonic compressor is conducted at the Laboratoire de Thermique Appliquée et de Turbomachines (LTT) at the Ecole Polytechnique Fédérale de Lausanne (EPFL). The objective of the presented research work is to determine the impact of the upstream propagating shock pattern of an axial transonic compressor rotor on an aerodynamically loaded IGV and the influence of this interacting process on the compressor flow field for different operating points and aerodynamic setups. For the approach to the subject, a literature review shed light on the different research efforts over the past years. A large numerical study is conducted including the work with two different flow solvers. A numerical 3D transient analysis (commercial code) was conducted in order to provide information about the influence of the axial spacing on the overall mass flow through the stage. A numerical Q-3D transient analysis (industry owned code) on one streamline at a constant rotor inlet Mach number is performed in order to compare the shock-IGV interaction for different vane types similar to what is known in literature. A semi-analytical model was developed in order to evaluate in a fast approach the impact of a rotor bow shock on an upstream situated vane. The results of the numerical investigation can be summarized as following: The overall results of this investigation show that the upstream vane of a transonic compressor rotor transforms the rotor forcing function into an excitation with vane shape depending orientation and force. The time averaged flow field of the IGV does not show a measurable change of the exit flow angle due to the shock-IGV interaction for the studied operating points and axial distances. The 3D transient calculations do not show any influence of the examined axial spacing between vane and blade on the mass flow rate through the stage. The results of the Q3D analysis are compared with the semi-analytic approach and the measurements, both showing with some restrictions good accordance to the model. The results of the numerical investigation give an accurate prediction of the transient aerodynamic load of the upstream vane. An analytic tool was developed which uses three input parameters, the rotor relative inlet Mach number, the stagger angle of the rotor and the axial spacing between vane and rotor in order to provide an estimation of the amplitude of the pressure variation on the upstream situated vane. An extensive modification of the existing test facility of the LTT precedes the experimental study. The main steps of the approach are: A subsonic axial compressor test facility was modified to allow test runs at transonic rotor inlet conditions. A perfect leak tightness of the closed circuit was accomplished to enable its operation in heavy gas. Heavy gases like refrigerants have been used in many studies for compressor testing. While respecting certain restrictions during the use of heavy gas, a reduction of operation and manufacturing costs of the facility is beneficial. A high molecular weight of the gas reduces the sonic speed to the half of that of air thus reducing the dimension and the rotational speed of the rotor significantly and consequently reduces the demand in the material quality of the blading. A 1.5 stage transonic compressor had been designed and manufactured for the heavy gas (R134a) in a first step. Preliminary measurements showed that the influence of the downstream stator makes it difficult to separate the influence of shock-IGV interaction on the compressor flow field from loss generation mechanisms downstream of the rotor. Thus, the stator was removed and measurements were conducted in a one stage transonic compressor. Modifications on the construction of the testing setup are done in a way that the distance between IGV and rotor can be varied by means of spacers. Thus the flow can be determined for up to four different axial distances at varying rotational speed for different operating points. For transonic operation the time-dependent load of the IGV (inlet guide vane) due to the forcing function of the rotor bow shock was recorded with a high speed data acquisition system. The results of the experimental investigation can be summarized as following: No influence of the axial spacing on the efficiency and the mass flow was observed in the investigation. The operation characteristics remained equal between the minimum and the maximum vane-blade spacing. The measured global values of the stage are close to the values the design was made for, although the overall efficiency was generally lower than predicted. The experimental results of the pressure variation on the upstream vane agree well with the predicted values. The study in general showed a good matching between the numerical and the experimental investigation taking into account a rotor blade shape which is not optimized to the extend. The shock-vane interaction is responsible for an excitation of the entire vane blade. With decreasing distance between the rotor leading edge and vane trailing edge the excitation increases. The strength and orientation of the reflected shock/pressure wave part depends upon the vane shape. A more sophisticated design of the rotor blade shape should be in the focus of further investigations using this test facility at transonic rotor inlet conditions. Within this investigation a tool was developed in order to predict the load variation on the vane driven by the transient rotor forcing function. The tool maps the fact that the pressure on the vane surface oriented against rotational direction of the rotor exceeds the pressure of the passage shock due to the amplification effect of the reflection of the shock on a surface. Its possible application not only for compressors but also for turbine related topics should be an objective for similar investigations.

EPFL2008

A Practical Solution to Mitigate Vibrations in Industrial PM Motors Having Concentric Windings

Luc Burdet, Christophe Espanet, Dimitri Torregrossa

Industry applications involving torque brushless dc motors require high efficiency over a large speed range. In order to achieve such specifications, flux weakening is necessary, which could lead to relative high electromagnetically induced vibrations and consequently to audible noises. Furthermore, in order to decrease cogging torque and to satisfy motor manufacturing constraints, concentric windings are usually considered. Such motor configurations lead to harmonics of the electromagnetic forces being the sources of mechanical vibrations. This paper focuses on the electromagnetic forces created in surface-mounted permanent magnet and internal permanent magnet motors for two concentric windings: one and two coil sides per slot. These forces are determined using both lumped magnetic scheme and two-dimensional finite-element (FE) simulations. Then, three-dimensional FE simulations enable to predict the mechanical modes and the acoustic radiated power. Finally, the authors propose a simple method to mitigate the magnetic forces and their variations. This method deals with skewing the stator. The skewing angle is optimized differently as in the usual case of decreasing the cogging torque. This method is really interesting for industry applications, because does not require any important change in the motor construction. The acoustic measurements confirm the analysis and the proposed improvement technique (stator skewing).

Ieee-Inst Electrical Electronics Engineers Inc2012

Modélisation et réglage d'un entraînement à haute performance par un moteur réluctant

Michel Girardin

Usually, each phase of the direct reluctance motor is fed separately by its own inverter producing a squarewave phase current depending on the rotor position. In the present work, a star-connection of the three stator phases is used and the direct reluctance motor is fed by a three-phase switched inverter. The space phasor theory shows that three-phase sinewave currents can produce a constant electromagnetic torque. In this case, the rotating reference frame rotates at half of the rotor speed and in the opposite direction. This command strategy allows to reduce the stator deformation due to the electromagnetic radial force which is very high in this type of motor and which is mainly responsible for the acoustic noise. The electromagnetic torque control is realised by a sliding mode control of the three phase currents. In the rotating reference frame, it is possible to show that the eight commutation states of the switched inverter are placed around an ellipse in the complex plane of the derivatives of the space phasor of the phase current. A study of this ellipse has allowed to determine the maximal torque as a function of the speed for a given continuous voltage. It is important to insure that the torque reference will never exceed this limitation in order to avoid a pullout phenomenon, highly unwanted in the speed control. Despite the fact that the resolver inside the casing of the direct reluctance motor produces a small periodic error, it is accurate enough for the position measurement and to produce the three current references. However, the derivative of the position measurement provides a speed evaluation with such a ripple that the speed control cannot be outstanding. So, for the speed measurement, an additional laser rotary encoder is used. The experimental study in the steady-state mode of the speed control shows the presence of an electromagnetic torque ripple. This is a residual ripple caused by the dissimilarity between the stator poles teeth-shapes and the magnetic saturation effect. Although this torque ripple is rather low compared with the usual command strategy, two methods are proposed in order to compensate it. The first method is based on the use of a correction factor depending on the tooth angle. First, in steady-state conditions, the correction factor is stored off-line in a table. Then it is used in-line as a feedforward disturbance compensation. The second method of reducing the residual torque ripple consists in implementing an observer of variable disturbance. This is a disturbance observer able to determine the frequency content of the torque ripple. For instance, in order to observe the continuous component, the fundamental wave as well as the harmonics 2, 3, and 6, the observer must have ten poles. The main difficulty to deal with such an observer is the fact that each pole moves quickly as a function of the motor speed. So, in order to guarantee the observer stability over a large range of speed, the poles are located dynamically regarding to the motor speed by the way of a discontinuous adaptation of the feedforward coefficients. The theoretical study and the numerical simulation have allowed to formulate some criteria about the way of locating the poles. Experimental results confirm the efficiency of the observer of variable disturbance in order to reduce the electromagnetic torque ripple.

EPFL2000