In fluid dynamics, lubrication theory describes the flow of fluids (liquids or gases) in a geometry in which one dimension is significantly smaller than the others. An example is the flow above air hockey tables, where the thickness of the air layer beneath the puck is much smaller than the dimensions of the puck itself. Internal flows are those where the fluid is fully bounded. Internal flow lubrication theory has many industrial applications because of its role in the design of fluid bearings. Here a key goal of lubrication theory is to determine the pressure distribution in the fluid volume, and hence the forces on the bearing components. The working fluid in this case is often termed a lubricant. Free film lubrication theory is concerned with the case in which one of the surfaces containing the fluid is a free surface. In that case, the position of the free surface is itself unknown, and one goal of lubrication theory is then to determine this. Examples include the flow of a viscous fluid over an inclined plane or over topography. Surface tension may be significant, or even dominant. Issues of wetting and dewetting then arise. For very thin films (thickness less than one micrometre), additional intermolecular forces, such as Van der Waals forces or disjoining forces, may become significant. Mathematically, lubrication theory can be seen as exploiting the disparity between two length scales. The first is the characteristic film thickness, , and the second is a characteristic substrate length scale . The key requirement for lubrication theory is that the ratio is small, that is, . The Navier–Stokes equations (or Stokes equations, when fluid inertia may be neglected) are expanded in this small parameter, and the leading-order equations are then where and are coordinates in the direction of the substrate and perpendicular to it respectively. Here is the fluid pressure, and is the fluid velocity component parallel to the substrate; is the fluid viscosity.

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