Autogenous Shrinkage and Hydration Kinetics of SH-UHPFRC under Moderate to Low Temperature Curing Conditions

Strain Hardening Ultra High Performance Fiber Reinforced Concrete (SH-UHPFRC) were used successfully over the last 8 years in numerous cast in place rehabilitation applications as long lasting waterproofing layers (20 to 30 mm thickness) and, combined with rebar, to increase the structural load bearing capacity of existing bridge decks or building slabs (50 to 70 mm thickness). In composite applications on reinforced concrete substrates, SH-UHPFRC provide a deformation capability (strain hardening) larger than their free shrinkage which makes localized macro cracking at service state very unlikely. On the other hand some specific conditions of microclimatic state of the substrate (moisture and thermal conditions) and climatological (temperature and humidity) of the site such as casting at low temperatures (winter conditions) might increase the autogenous shrinkage and thus eigenstresses of the freshly cast SH-UHPFRC and hinder the development of its tensile strength or/and deformability. Combination of these specific circumstances could compromise the SH-UHPFRC protective functions due to the occurrence of localized macro cracks, making the objective of using SH-UHPFRC as a onetime intervention strategy in rehabilitation application obsolete. Advancement in hydration at early age leads to formation of partially emptied capillary spaces contributing to self-desiccation, decrease of the relative humidity and increase of the capillary depression. Since water is under depression, the solid porous material is under compression forcing the material to shrink. From the aforementioned, it can be deduced that the autogenous shrinkage is a force driven phenomenon: a force is applied on the ageing viscoelastic porous skeleton and the apparent structural response of the bulk cementitious material is the autogenous shrinkage strain. Based on the aforementioned two levels of investigation were considered in this thesis: I. Material level: ageing viscoelastic porous skeleton of hydrating cementitious material II. Structural level: autogenous shrinkage development under the action of its driving forces The objective of this thesis was to study the development of the autogenous shrinkage and its relation with the development of microstructure and mechanical properties in SH-UHPFRC cured at moderate and low temperature conditions (1 to 20°C). Focus was put on: (1) kinetics and magnitude of hydration of silica fume and cement, (2) activation energy of the processes, (3) stiffness (E modulus and Poisson ratio) development, and (4) states of water and pore development. Finally a cross link analysis of information obtained from material and structural level was carried out to better highlight the mechanisms and driving forces of autogenous shrinkage. CM22-TKK, a SH-UHPFRC developed at MCS for rehabilitation applications, on the basis of CEMTECmultiscale® fibrous mixes, was used. Silica fume is one of the major constituents of CM22-TKK (26% by mass of cement). Extent of the silica fume pozzolanic reaction significantly affects the pore size distribution of the UHPFRC matrix which then influences the development of the relative humidity, self-desiccation and finally autogenous deformation. Detailed experimental investigation performed showed that only maximum 8% by mass of cement out of 26% silica fume used in the recipe reacts in moderate and low temperature curing conditions. Finally, a model of silica-fume degree of reaction as a function of curing temperature (5 to 250 °C) was proposed on the basis of a detailed literature survey of existing works with low W/B mixes. The activation energy of the thermo-mechanical properties was evaluated for thermo (cumulative heat of hydration) and mechanical properties development (such as dynamic Elastic modulus, dynamic Poisson’s ratio and compressive strength). A single activation energy Ea of 27.4 KJ/mol could successfully model the activation of all properties. Since maturity was not a proper reference to compare the autogenous deformations at various temperatures, a more fundamental reference such as degree of hydration was used. Experimental investigation was carried out using different techniques such as isothermal calorimetry and 29Si solid NMR to evaluate the development of the degree of hydration of cement and silica fume in UHPFRC at moderate and low temperature curing conditions. The ultimate degree of hydration of cement in CM22-TKK for a closed system was 0.34. There was a close correspondence between the experimental results and the predictions of the volumetric phase distribution models of Waller (0.28) and Jensen (0.32). Finally, the De Schutter et al. 1996 model was used to describe the mechanical properties (Emodulus and Poisson ratio) as function of degree of hydration. Nondestructive and non-invasive 1H-NMR was used to evaluate volumetric phase distribution development at 20°C, especially the classification of the water types (capillary, gel and C-S-H interlayer water) which brought fully new and valuable information about the hydration kinetics and pore size development. The results were also compared with Jensen volumetric phase distribution model to check the advantages and limitation of both approaches. Finally experimental investigation was carried out to follow the development of autogenous shrinkage and eigenstresses (in case of restrained shrinkage) of CM22-TKK cured in isotherm conditions (1 to 20°C). Eigenstresses were obtained and used to highlight the effect of the viscous response of the material at the different temperatures investigated. The previously mentioned results on the kinetics of the silica fume reaction, cement hydration and evolution of states of water and development of stiffness were then put into perspective with the trends observed on the autogenous shrinkage and eigenstresses development.