A wide part of the proposed paper is devoted to designing soft magnets using a stereolithography 3D printer. A state of the art on soft magnetic materials is carried out together with an overview of the existing printing technologies to obtain complex non-machinable and solid magnets. All steps to implement such magnets using this method are detailed. A cushion made of a 30% mass ratio of magnetic powder included into a commercial resin is printed. In order to justify the interest of the process-flow, the material is characterized (mechanically and magnetically). A discussion about results explains limitations and advantages of the process.
Yves Perriard, Yoan René Cyrille Civet, Paolo Germano, Christian Köchli, Sofia Lydia Ntella, Kenny Jeanmonod, Bhawnath Tiwari
Rainer Wesche, Roberto Guarino, Frédéric Michel