Coal dust is a fine-powdered form of coal which is created by the crushing, grinding, or pulverization of coal rock. Because of the brittle nature of coal, coal dust can be created by mining, transporting, or mechanically handling it. Grinding or pulverizing coal to a dust form before combusting it improves the speed and efficiency of burning, which makes the coal easier to handle. However, coal dust is hazardous to workers if it is suspended in air outside the controlled environment of grinding and combustion equipment. It poses the acute hazard of forming an explosive mixture in air and the chronic hazard of causing pulmonary illness in people who inhale excessive quantities of it. The distribution of the particle-size of coal dust is frequently measured in mesh. The British slang term for cheap fuel consisting of coal dust (slack) containing small lumps of coal (nuts) is nutty slack. For use in thermal power plants, coal is ground into dust using a device called a powdered coal mill. The resulting product, called powdered coal or pulverized coal, is then generally used in a fossil fuel power plant for electricity generation. Pulverized coal is a significant dust explosion hazard, as large quantities are suspended in air for transfer from the mill to the power plant. Explosions have occurred when the flow drops and flames in the burning chamber pass back along the ductwork delivering fuel. Coal dust is a fugitive combustible dust - a dust that is both a pollutant and combustible when dispersed into the air. Due to the small particle size and combustible nature of this dust, there is a risk of an explosion and inhalation. The control of coal dust is difficult due to the coal dust being such a fine particle, allowing it to escape and be suspended in the air for a large amount of time. Dust explosion Coal dust suspended in air is explosive—coal dust has far more surface area per unit weight than lumps of coal, and is more susceptible to spontaneous combustion.

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