Experimental characterization of a five blade tubular propeller turbine for pipe inline installation

The interest in micro-hydropower in existing infrastructure is increasing since this is a technology with low environmental impacts and potential for energy recovery in different types of installation. The technologies available for these schemes are still restricted and it is a current subject for research. In this work an experimental characterization of an inline tubular propeller suitable for pressurized systems, such as water supply and distribution networks, is presented. In the framework of the European Project HYLOW, started in 2008, a first prototype has been developed using CFD analysis and tested. Nevertheless, optimization and validation were still necessary. An improved model has been now adequately tested in the laboratory and proves to be interesting in terms of potential application. The experimental investigation evidenced that the new turbine has efficiencies of around 60% for low-headed operations, below 50 m.

Optimization of low-head hydropower recovery in water supply networks

Irene Almeida Samora

Small scale hydropower is emerging as a decentralized source to satisfy local demand for electricity. The interest in micro-hydropower, which refers to installed power below 100 kW, is increasing since this is a solution with low environmental impact. Water supply systems are one of the main manmade water systems presenting potential for micro-hydropower. Although some applications already exist in adduction lines, the urban distribution networks remain unexplored. Because these are complex systems in which flows and pressure vary constantly, specific technology and installation schemes for energy recovery are lacking. This work accesses the potential for hydropower within water supply networks (WSN) and presents an arrangement of micro-turbines specially conceived for this type of installation. The arrangement is based on a novel inline turbine suitable for pressurized systems and its best location within the networks is studied. The five blade tubular propeller (5BTP), preliminarily designed in the framework of the European Project HYLOW, was further developed and tested in this work. An experimental campaign was conducted with a large range of heads and torque measurements to access its characteristic curves and to obtain hill charts. The relative positioning of the turbine-generator shaft regarding the pipe bend was modified from a downstream position to an upstream position. Efficiencies of around 60% were found. The adequate locations in WSN for micro-hydropower plants are identified using an optimization algorithm which considers both the assessment of the energy production and sizing of the main equipment and works. A concept for the implementation of the 5BTP in the field was developed, consisting of an arrangement with up to four turbines inline within a buried chamber created around an existing pipe. Two objective functions, energy production and economic value respectively, are used. A simulated annealing process is developed to optimize the location of a given number of turbines. This procedure takes into account the hourly variation of flows throughout an average year and its effect on the turbine efficiency. The optimization is achieved by considering the characteristic and efficiency curves of a turbine with different impeller diameters and simulating the annual energy production in a coupled hydraulic model. After a convergence analysis for different restrictions and numbers of installed turbines, the algorithm was applied to analyze the feasibility of the proposed arrangement in two case studies in Switzerland: a sub-grid of the city of Lausanne and the complete WSN of the city of Fribourg. In both cases, the implementation of the proposed energy recovery solution seems to be feasible. A detailed analysis of the cost breakdown revealed that the cost of additional pipe work, which are required in each layout to guarantee a by-pass supply in case of maintenance, may have an important role on the investments. Also, the pressure reduction valves locations, if they exist, are likely to be the optimal solutions. Finally, a methodology to quantify the potential for hydropower based on the excess energy in a WSN is proposed and applied to case studies. It allowed to conclude how much the proposed arrangement can extract from the networksâ energy potential. In addition, an attempt was made to produce an expedite method to estimate the energy produced with one 5BTP based on network parameters and dimensional analysis.

EPFL2016

DuoTurbo: Implementation of a Counter-Rotating Hydroturbine for Energy Recovery in Drinking Water Networks

François Avellan, Daniel Biner, Samuel Chevailler, Vlad Hasmatuchi, Cécile Münch-Alligné

To enhance the sustainability of water supply systems, the development of new technologies for micro scale hydropower remains an active field of research. The present paper deals with the implementation of a new micro-hydroelectric system for drinking water facilities, targeting a gross capacity between 5 kW and 25 kW. A counter-rotating microturbine forms the core element of the energy recovery system. The modular in-line technology is supposed to require low capital expenditure, targeting profitability within 10 years. One stage of the DuoTurbo microturbine is composed of two axial counter-rotating runners, each one featured with a wet permanent magnet rim generator with independent speed regulation. This compact mechanical design facilitates the integration into existing drinking water installations. A first DuoTurbo product prototype is developed by means of a Computational Fluid Dynamics based hydraulic design along with laboratory tests to assess system efficiency and characteristics. The agreements between simulated and measured hydraulic characteristics with absolute errors widely below 5% validate the design approach to a large extent. The developed product prototype provides a maximum electrical power of 6.5 kW at a maximum hydraulic head of 75 m, reaching a hydroelectric peak efficiency of 59%. In 2019, a DuoTurbo pilot was commissioned at a drinking water facility to assess its long-term behavior and thus, to validate advanced technology readiness levels. To the best of the authors knowledge, it is the first implementation of a counter-rotating microturbine with independent runner speed regulation and wet rim generators in a real-world drinking water facility. A complete year of operation is monitored without showing significant drifts of efficiency and vibration. The demonstration of the system in operational environment at pre-commercial state is validated that can be attributed to a technology readiness level of 7. The overall results of this study are promising regarding further industrialization steps and potential broad-scale applicability of the DuoTurbo microturbine in the drinking water industry.

2021

Optimization of low-head hydropower recovery in water supply networks

Irene Almeida Samora

EPFL2016

DuoTurbo: Implementation of a Counter-Rotating Hydroturbine for Energy Recovery in Drinking Water Networks

François Avellan, Daniel Biner, Samuel Chevailler, Vlad Hasmatuchi, Cécile Münch-Alligné

2021