DuoTurbo: Implementation of a Counter-Rotating Hydroturbine for Energy Recovery in Drinking Water Networks

To enhance the sustainability of water supply systems, the development of new technologies for micro scale hydropower remains an active field of research. The present paper deals with the implementation of a new micro-hydroelectric system for drinking water facilities, targeting a gross capacity between 5 kW and 25 kW. A counter-rotating microturbine forms the core element of the energy recovery system. The modular in-line technology is supposed to require low capital expenditure, targeting profitability within 10 years. One stage of the DuoTurbo microturbine is composed of two axial counter-rotating runners, each one featured with a wet permanent magnet rim generator with independent speed regulation. This compact mechanical design facilitates the integration into existing drinking water installations. A first DuoTurbo product prototype is developed by means of a Computational Fluid Dynamics based hydraulic design along with laboratory tests to assess system efficiency and characteristics. The agreements between simulated and measured hydraulic characteristics with absolute errors widely below 5% validate the design approach to a large extent. The developed product prototype provides a maximum electrical power of 6.5 kW at a maximum hydraulic head of 75 m, reaching a hydroelectric peak efficiency of 59%. In 2019, a DuoTurbo pilot was commissioned at a drinking water facility to assess its long-term behavior and thus, to validate advanced technology readiness levels. To the best of the authors knowledge, it is the first implementation of a counter-rotating microturbine with independent runner speed regulation and wet rim generators in a real-world drinking water facility. A complete year of operation is monitored without showing significant drifts of efficiency and vibration. The demonstration of the system in operational environment at pre-commercial state is validated that can be attributed to a technology readiness level of 7. The overall results of this study are promising regarding further industrialization steps and potential broad-scale applicability of the DuoTurbo microturbine in the drinking water industry.

Optimization of low-head hydropower recovery in water supply networks

Irene Almeida Samora

Small scale hydropower is emerging as a decentralized source to satisfy local demand for electricity. The interest in micro-hydropower, which refers to installed power below 100 kW, is increasing since this is a solution with low environmental impact. Water supply systems are one of the main manmade water systems presenting potential for micro-hydropower. Although some applications already exist in adduction lines, the urban distribution networks remain unexplored. Because these are complex systems in which flows and pressure vary constantly, specific technology and installation schemes for energy recovery are lacking. This work accesses the potential for hydropower within water supply networks (WSN) and presents an arrangement of micro-turbines specially conceived for this type of installation. The arrangement is based on a novel inline turbine suitable for pressurized systems and its best location within the networks is studied. The five blade tubular propeller (5BTP), preliminarily designed in the framework of the European Project HYLOW, was further developed and tested in this work. An experimental campaign was conducted with a large range of heads and torque measurements to access its characteristic curves and to obtain hill charts. The relative positioning of the turbine-generator shaft regarding the pipe bend was modified from a downstream position to an upstream position. Efficiencies of around 60% were found. The adequate locations in WSN for micro-hydropower plants are identified using an optimization algorithm which considers both the assessment of the energy production and sizing of the main equipment and works. A concept for the implementation of the 5BTP in the field was developed, consisting of an arrangement with up to four turbines inline within a buried chamber created around an existing pipe. Two objective functions, energy production and economic value respectively, are used. A simulated annealing process is developed to optimize the location of a given number of turbines. This procedure takes into account the hourly variation of flows throughout an average year and its effect on the turbine efficiency. The optimization is achieved by considering the characteristic and efficiency curves of a turbine with different impeller diameters and simulating the annual energy production in a coupled hydraulic model. After a convergence analysis for different restrictions and numbers of installed turbines, the algorithm was applied to analyze the feasibility of the proposed arrangement in two case studies in Switzerland: a sub-grid of the city of Lausanne and the complete WSN of the city of Fribourg. In both cases, the implementation of the proposed energy recovery solution seems to be feasible. A detailed analysis of the cost breakdown revealed that the cost of additional pipe work, which are required in each layout to guarantee a by-pass supply in case of maintenance, may have an important role on the investments. Also, the pressure reduction valves locations, if they exist, are likely to be the optimal solutions. Finally, a methodology to quantify the potential for hydropower based on the excess energy in a WSN is proposed and applied to case studies. It allowed to conclude how much the proposed arrangement can extract from the networksâ energy potential. In addition, an attempt was made to produce an expedite method to estimate the energy produced with one 5BTP based on network parameters and dimensional analysis.

EPFL2016

Strategies to Optimizing Dye-Sensitized Solar Cells

Sophie Wenger

Dye-sensitized solar cells (DSCs) constitute a novel class of hybrid organic-inorganic solar cells. At the heart of the device is a mesoporous film of titanium dioxide (TiO2) nanoparticles, which are coated with a monolayer of dye sensitive to the visible region of the solar spectrum. The role of the dye is similar to the role of chlorophyll in plants; it harvests solar light and transfers the energy via electron transfer to a suitable material (here TiO2) to produce electricity — as opposed to chemical energy in plants. DSCs are fabricated of abundant and cheap materials using inexpensive processes (e.g. screen-printing) and are likely to be a significant contributor to the future commercial photovoltaic technology portfolio. The work conducted during this thesis aimed at optimizing the DSC using three different strategies: The use of versatile organic sensitizers for stable and efficient DSCs, the study of tandem device architectures in combination with other solar cells to harvest a larger fraction of the solar spectrum, and the development of a validated optoelectric model of the DSC. Organic donor-π-acceptor dyes are an interesting alternative to the standard metal-organic complexes used in DSCs. Efficient photovoltaic conversion and stable performance could be demonstrated with three classes of donor systems, namely diphenylamine, difluorenylaminophenyl, and π-extended tetrathiafulvalene. The highest conversion efficiencies were obtained with a difluorenylaminophenyl donor system (η = 8.3 % with a volatile electrolyte and η = 7.6 % with a solvent-free ionic liquid, which was a new record for organic dyes at the time of publication). Surprisingly, efficient regeneration of the oxidized dye by the I-/I3- redox mediator was found with the π-extended tetrathiafulvalene system, even though the thermodynamic driving force was as low as 150 mV. So far driving forces of 300-500 mV had been regarded as necessary for efficient regeneration of the dye cation. Also, important structure-property relationships pertaining to the recombination of electrons with the electrolyte and to the stability of the device could be identified (i.e. effect of linear vs. branched structure, linker length, and moieties used). The power conversion efficiency of solar cells can be extended beyond the limit for a single cell (∼ 30 %) by using multiple cells with different optical gaps in a tandem device. DSCs and chalcopyrite Cu(In,Ga)Se2 (CIGS) solar cells have complementary optical gaps and are thus suitable systems for integration in a tandem device. It was shown that a monolithic DSC/CIGS tandem device has the potential for increased efficiency over a mechanically stacked device due to increased light transmission to the bottom cell, and a monolithic DSC/CIGS device with an initial efficiency of η = 12.2 % was demonstrated. The degradation of the devices — induced by the corrosion of the CIGS cell in contact with the I-/I3- redox mediator — could be retarded with a protective thin conformal ZnO/TiO2 oxide layer coated on the CIGS cell by atomic layer deposition. Finally, an experimentally validated optical and electrical model of the DSC has been developed to assist the optimization process, which is predominantly conducted by empirical means in the DSC research community. The optical model allows to accurately calculate the internal quantum efficiency of devices, i.e. the ratio of extracted electrons to absorbed photons by the dye, a crucial and so far difficult to determine characteristic. Intrinsic parameters — like injection efficiency, electron diffusion length, or distribution of trap states in the TiO2 — can be extracted from experimental steady-state and time-dependent data with the electric model. The model allows to make a comprehensive and quantitative loss analysis of the different optical and electric loss channels in the DSC. The model has been implemented with a graphical user interface for straightforward usage. All three optimization strategies — organic dyes, tandem architecture, and device modeling — developed during this thesis make a valuable contribution to the development and commercialization of inexpensive and high efficiency DSCs. They enable a comprehensive view of the system and pave the way for a systematic analysis and reduction of losses, which has been the ultimate route to success for several established photovoltaic technologies.

EPFL2010

Experimental characterization of a five blade tubular propeller turbine for pipe inline installation

Irene Almeida Samora, Vlad Hasmatuchi, Cécile Münch-Alligné, Mário Jorge Rodrigues Pereira Da Franca, Anton Schleiss

The interest in micro-hydropower in existing infrastructure is increasing since this is a technology with low environmental impacts and potential for energy recovery in different types of installation. The technologies available for these schemes are still restricted and it is a current subject for research. In this work an experimental characterization of an inline tubular propeller suitable for pressurized systems, such as water supply and distribution networks, is presented. In the framework of the European Project HYLOW, started in 2008, a first prototype has been developed using CFD analysis and tested. Nevertheless, optimization and validation were still necessary. An improved model has been now adequately tested in the laboratory and proves to be interesting in terms of potential application. The experimental investigation evidenced that the new turbine has efficiencies of around 60% for low-headed operations, below 50 m.