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We present a computational inverse design method for a new class of surface-based inflatable structure. Our deployable structures are fabricated by fusing together two layers of inextensible sheet material along carefully selected curves. The fusing curves form a network of tubular channels that can be inflated with air or other fluids. When fully inflated, the initially flat surface assumes a programmed double-curved shape and becomes stiff and load-bearing. We present a method that solves for the layout of air channels that, when inflated, best approximate a given input design. For this purpose, we integrate a forward simulation method for inflation with a gradient-based optimization algorithm that continuously adapts the geometry of the air channels to improve the design objectives. To initialize this non-linear optimization, we propose a novel surface flattening algorithm. When a channel is inflated, it approximately maintains its length, but contracts transversally to its main direction. Our algorithm approximates this deformation behavior by computing a mapping from the 3D design surface to the plane that allows for anisotropic metric scaling within the bounds realizable by the physical system. We show a wide variety of inflatable designs and fabricate several prototypes to validate our approach and highlight potential applications.
Jürg Alexander Schiffmann, Soheyl Massoudi
Jürg Alexander Schiffmann, Soheyl Massoudi
Mark Pauly, Francis Julian Panetta, Seiichi Eduardo Suzuki Erazo, Quentin Christian Becker, Yingying Ren, Davide Pellis