Ducts are conduits or passages used in heating, ventilation, and air conditioning (HVAC) to deliver and remove air. The needed airflows include, for example, supply air, return air, and exhaust air. Ducts commonly also deliver ventilation air as part of the supply air. As such, air ducts are one method of ensuring acceptable indoor air quality as well as thermal comfort.
A duct system is also called ductwork. Planning (laying out), sizing, optimizing, detailing, and finding the pressure losses through a duct system is called duct design.
Ducts can be made out of the following materials:
Galvanized mild steel is the standard and most common material used in fabricating ductwork because the zinc coating of this metal prevents rusting and avoids cost of painting. For insulation purposes, metal ducts are typically lined with faced fiberglass blankets (duct liner) or wrapped externally with fiberglass blankets (duct wrap). When necessary, a double walled duct is used. This will usually have an inner perforated liner, then a 1–2" (2.5-5 cm) layer of fiberglass insulation contained inside an outer solid pipe.
Rectangular ductwork commonly is fabricated to suit by specialized metal shops. For ease of handling, it
o any length to suit, but the most common stock sizes range evenly from 4" to 24" (10-60 cm) with 6"-12" (15-30 cm) being most commonly used. Stock pipe is usually sold in 10' (300 cm) joints. There are also 5' (150 cm) joints of the non-spiral type pipe available, which is commonly used in residential applications.
Aluminium ductwork is lightweight and quick to install. Also, custom or special shapes of ducts can be easily fabricated in the shop or on site.
The ductwork construction starts with the tracing of the duct outline onto the aluminium preinsulated panel. The parts are then typically cut at 45°, bent if required to obtain the different fittings (i.e. elbows, tapers) and finally assembled with glue. Aluminium tape is applied to all seams where the external surface of the aluminium foil has been cut.
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A fan is a powered machine used to create a flow of air. A fan consists of a rotating arrangement of vanes or blades, generally made of wood, plastic, or metal, which act on the air. The rotating assembly of blades and hub is known as an impeller, rotor, or runner. Usually, it is contained within some form of housing, or case. This may direct the airflow, or increase safety by preventing objects from contacting the fan blades. Most fans are powered by electric motors, but other sources of power may be used, including hydraulic motors, handcranks, and internal combustion engines.
A diffuser is "a device for reducing the velocity and increasing the static pressure of a fluid passing through a system”. The fluid's static pressure rise as it passes through a duct is commonly referred to as pressure recovery. In contrast, a nozzle is used to increase the discharge velocity and lower the pressure of a fluid passing through it. Frictional effects during analysis can sometimes be important, but usually they are neglected. Ducts containing fluids flowing at low velocity can usually be analyzed using Bernoulli's principle.
A damper is a valve or plate that stops or regulates the flow of air inside a duct, chimney, VAV box, air handler, or other air-handling equipment. A damper may be used to cut off central air conditioning (heating or cooling) to an unused room, or to regulate it for room-by-room temperature and climate control -- for example in the case of Volume Control Dampers. Its operation can be manual or automatic. Manual dampers are turned by a handle on the outside of a duct.
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