Modular DC/DC Converter for DC Distribution and Collection Networks

A major change in the electrical transmission and distribution system is taking place in Europe at the moment. The shift from a centralised energy production to a distributed generation profoundly changes the behaviour of the grid. Environmental or social issues associated with the construction of new power lines to relieve bottlenecks, together with aged equipment dating from the 1960s, pose some serious challenges to government, the research community and the economy. Concepts of reactive compensation, harmonic cancellation, voltage stability, power quality and bulky low-frequency transformers need to be redefined for power exchange and transmission in the future. Photovoltaics, wind turbines, fuel cells, storage systems and uninterruptible power supplies use many power electronic interface circuits, where DC intermediate levels already exist. Large photovoltaic- or wind- powered installations, which are connected to a cable network, are characterised by non-negligible distances due to their low power-by-surface density. On the side of the consumer, current trends show an increasing use of DC in end-user equipment. In such a context, the numerous advantages of power electronics and DC cables may sometimes out-weigh their higher cost. In the future, high-power semiconductor devices that allow higher switching frequencies of the converters may make it possible to down-size even more the passive components. This would significantly reduce raw material consumption and therefore cost, something that is crucial for the market to accept the technology. In the first part of this PhD thesis, the advantages of DC distribution in terms of transmission losses are illustrated with the help of three case studies. The second part and the main contribution of this thesis is the analysis of a promising candidate for a power electronic transformer, the key component of any DC based grid. It is a bidirectional isolated DC/DC converter based on modular multilevel converters, which are well suited for medium or even high voltage range. The motivation was to investigate a converter operation with important voltage elevation ratios, capable of adapting the voltage level between low, medium and high voltage. A medium-frequency isolation stage provides the possibility of downsizing the passive components. Two modulation methods, a multilevel and a two-level operation, were analysed and compared in terms of losses. The modular DC/DC converter is an attractive solution for the sensitive aspect of the short-circuit behaviour of classical DC links and power lines. The converter can also handle short circuits without the need for additional protection devices, such as circuit breakers. Given the many advantages of DC systems (reduced environmental impact, reduced space requirements, reduced raw material use, high power quality, power flow control, low transmission losses), this new technology must, at least, be considered when assessing the extension or the renovation of conventional AC grids.

Symmetrical multilevel converters with two quadrant DC-DC feeding

In the technology sector of power electronics and control, the multilevel converter technology is still a rather new research area, but the application possibilities in the field of power drives and energy will demand more solutions with this promising technology. In the future, more converter systems will be realized with the multilevel topology. Up to now, multilevel converters have only been used in very particular applications, mainly due to the high costs and complexity of the multilevel converter system. The high costs are due to the fact that the latest technology on semiconductors, magnetic material for inductor and transformer cores and control system technology had to be used. But nowadays new developments in the fields of power semiconductors such as the IGBT, IGCT and perhaps in the future SiC switches as well as improvements of the performance of magnetic cores used in medium frequency transformers will favor the multilevel converters for many other application fields. It can be noted that the industrial trend is moving away from heavy and bulky passive components towards power converter systems using more and more semiconductor elements controlled by powerful processor systems integrating intelligent multi-task control algorithms. The presented work is a contribution to the large field of multilevel converters. It shows a certain kind of multilevel converter in a single phase and a three-phase configuration, called the series-connected four-quadrant converters (SCFQ). The two specialties of the presented converter type are a) that all the multilevel converter steps are fed by an identical DC voltage and b) that every multilevel converter step is realized with an individual AC-DC converter or four-quadrant converter. This type of multilevel converter is called multilevel converter with symmetrical feeding. In this work, a general theoretical development has been done for the use of this multilevel converter type. A special type of DC-DC converter is presented, in order to feed the individual four-quadrant converters of the multilevel converter with a constant DC voltage. All the developments and methods used are based on mathematical expressions. Various simulations using the latest software simulation tools are accomplished and are used to study different cases. The feasibility of the developments is underlined with a series of experimental results with all types of the used converters, which have been realized in the framework of this thesis. The main application for the multilevel converter presented in this work is the frontend power converter in locomotives. Instead of using a heavy low-frequency transformer to reduce the high-voltage from the catenary to a supportable voltage for the semiconductors, a multilevel converter concept is used. The multilevel converter is directly coupled to the catenary. There are many advantages compared to the existing solutions. In the same context, a novel solution of a multilevel converter has been developed for a locomotive usable on different power lines. The converter allows not only the operation on the high AC voltage power line (15kV), but also can be coupled to a medium-voltage DC power line (3kV). Three different configuration types of the locomotive converter have been developed and tested in a complex simulation environment. Besides the locomotive application, there are many more interesting applications for the symmetrical multilevel converter, e.g. in the fields of energy transmission (FACTS, static VAR compensators, electronic high-voltage transformers, etc.) and industrial drives. But certainly in the future with the availability of cheap semiconductors adapted to the needs of the multilevel converter, even more applications in lower power fields will be realized.

EPFL2000

Cross connected multilevel voltage source inverter topologies for medium voltage applications

Toufann Chaudhuri

Multilevel voltage source inverters where first introduced in the early 1980s. Since then, they have been continuously developed, offering a wide new research area in power electronics. The popularity of multilevel solutions come from the advantages that they offer: improved output quality, voltage sharing in high voltage applications, increased power density or reduction of filtering costs. Two completely new and innovative cross-connected topological families for advanced multilevel voltage source inverters are introduced in this thesis. The motivation for this work stems out from the need to generate multiple output levels while keeping the reliability as high as possible. The offered solutions are able to address the problematic, but of course they do not come without a price: A higher control complexity and more semiconductor blocking voltage capability are necessary in the design of such advanced converters. The Cross Connected Intermediate Level (CCIL) Voltage Source Inverter is the first of the two new topologies presented here. It is built as a cascade of stages using capacitors which are connected to each other by means of cross connected cell structures. The CCIL can be used in several configurations, like redundant or non-redundant switching state configurations for instance. A graphical model based on the physical properties of the inverter is proposed and an original fuzzy logic controller is designed for the balancing of the capacitor voltages and modulation of the inverter. The control algorithm is implemented and verified in simulations. The results are used to benchmark the topology against standard solutions and the conclusions are used to define what applications could benefit from such a converter structure. The Common Cross Connected Stage (CCCS) Voltage Source Inverter is the second original contribution of this work in terms of topology. It is built using the cross connected stage and its capacitor in a common configuration for the three phases of the inverter. Such a design allows to use only one stage per three phases. Because of the intrinsic three phased properties of this topology, a model based on space phasor representation is introduced. With the help of this model, a novel space phasor modulation strategy is derived and proposed. It allows to generate the three phased output voltages while using the available redundancies for balancing of the capacitor voltages. The resulting algorithm is first implemented and tested in simulation, and in a second step a test setup is built and the modulator is coded in VHDL. The simulation and experimental results obtained validate the topology and control concepts. A benchmarking of the CCCS solution is also done to understand what are the benefits and drawbacks of this solution. Analysis and comparison of the new topologies allow to evaluate in an objective way the contributions brought by this work. It is found that the newly proposed solutions cover an area of multilevel inverters where not so many solutions were available prior to this work: Generation of multiple output levels with reduced number of passive and active components (thus increasing the reliability). The drawback is a higher blocking voltage requirement. Conclusions and case study are proposed to help assess the expected performances and choose the most suitable solutions for given applications.

EPFL2008

Symmetrical multilevel converters with two quadrant DC-DC feeding

EPFL2000

Cross connected multilevel voltage source inverter topologies for medium voltage applications

Toufann Chaudhuri

EPFL2008