Glass fiber | EPFL Graph Search

Glass fiber (or glass fibre) is a material consisting of numerous extremely fine fibers of glass. Glassmakers throughout history have experimented with glass fibers, but mass manufacture of glass fiber was only made possible with the invention of finer machine tooling. In 1893, Edward Drummond Libbey exhibited a dress at the World's Columbian Exposition incorporating glass fibers with the diameter and texture of silk fibers. Glass fibers can also occur naturally, as Pele's hair. Glass wool, which is one product called "fiberglass" today, was invented some time between 1932 and 1933 by Games Slayter of Owens-Illinois, as a material to be used as thermal building insulation. It is marketed under the trade name Fiberglas, which has become a genericized trademark. Glass fiber, when used as a thermal insulating material, is specially manufactured with a bonding agent to trap many small air cells, resulting in the characteristically air-filled low-density "glass wool" family of products. Glass fiber has roughly comparable mechanical properties to other fibers such as polymers and carbon fiber. Although not as rigid as carbon fiber, it is much cheaper and significantly less brittle when used in composites. Glass fiber reinforced composites are used in marine industry and piping industries because of good environmental resistance, better damage tolerance for impact loading, high specific strength and stiffness. Glass fiber is formed when thin strands of silica-based or other formulation glass are extruded into many fibers with small diameters suitable for textile processing. The technique of heating and drawing glass into fine fibers has been known for millennia, and was practiced in Egypt and Venice. Before the recent use of these fibers for textile applications, all glass fiber had been manufactured as staple (that is, clusters of short lengths of fiber). The modern method for producing glass wool is the invention of Games Slayter working at the Owens-Illinois Glass Company (Toledo, Ohio).

A life cycle analysis of novel lightweight composite processes: Reducing the environmental footprint of automotive structures

Véronique Michaud, Baris Çaglar, Vincent Werlen, Christian Rytka, Colin Gomez

In this study, three novel thermoplastic impregnation processes were analyzed towards automotive applications. The first process is thermoplastic compression resin transfer molding in which a glass fiber mat is impregnated in through thickness by a thermoplastic polymer. The second process is a melt-thermoplastic Resin Transfer Molding (RTM) process in which the glass fibers are impregnated in plane with the help of a spacer. The third process, stamp forming of hybrid bicomponent fibers, coats the fibers individually during the glass fiber production. The coated fibers are used to produce a fabric, which is then further processed by stamp forming. These three processes were compared in a life cycle analysis (LCA) against conventional resin compression resin transfer molding with either glass or carbon fibers and metal processes with either steel or aluminum that can be new, partly or fully recycled using the case study of the production, life and disposal of a car bonnet. The presented LCA includes the main phases of the process: extraction and preparation of the raw materials, production and preparation of the mold, process, and energy losses. To include the life of the analyzed bonnet, the amount of diesel that is used to drive the weight of the bonnet for 300 ' 000 km is calculated. In this LCA, the disposal of the bonnet is integrated by analyzing the used energy for the recycling and the incineration. The results show the potential of the developed thermoplastic impregnation processes producing automobile parts, as the used energy producing a thermoplastic bonnet is in the same range as the steel production.

ELSEVIER SCI LTD2022

Mode interference and UV-induced mode conversion in few-mode fibers

Soham Basu

Resonant and non-resonant effects in few-mode fibers have found use in versatile devices. From sensing perspective, extensive research has been done on fringe sensitivity of nonresonant two-mode interference. Resonant mode converter gratings are promising candidates for the fields of mode division multiplexing and active devices based on few-mode fibers. This thesis explores multi-parameter sensing using two effects of two-mode interference (TMI), namely fringe shift and shift of group-velocity equalization (GVE) wavelength. The following sensing parameters were achieved: a) TMI fringe shift can be used for measuring the effect of changes in temperature and strain on intermodal dispersion. For exposure of the fiber with a scanning laser spot of constant velocity, the change in intermodal dispersion due to such particular exposure can also be measured using TMI fringes. b) GVE wavelength shift can be used for straightforward sensing of temperature and strain, without suffering from any dependency on the fiber length like TMI fringes. Using the shift of GVE wavelength during exposure of the full fiber with a scanning laser spot, the change in core index can be estimated due to a simple model. This allows measurement of small index changes due to irradiation, which is not possible with FBGs due to imperceptible strength of FBGs for small index changes and lower sensitivity. Combining the GVE and FBG resonance wavelengths provides a method for differentiating strain and temperature. The GVE wavelength also has an approximately three times higher temperature sensitivity compared to FBG resonance at similar wavelengths. The strain sensitivity of GVE and FBG resonance wavelengths are of similar magnitude but of opposite sign. TMI fringe shift can also be used to measure the extra phase added between two modes by each mark of laser irradiation. Two methods have been developed for completely characterizing the intermodal dispersion, which were verified experimentally for the LP01-LP02 dispersion. Intermodal and intramodal reflection peaks of two excited modes from an FBG written in the few-mode fiber can be used to approximately estimate the offset of the intermodal dispersion of the pristine fiber. Combining this with TMI phase unwrapping provides estimate of complete intermodal dispersion including offset. Measuring the resonance wavelength for a mode converter written using marks already characterized using TMI provides a precise estimate of the offset of the intermodal dispersion of the pristine fiber. From the estimate of extra phase added by each mark and intermodal dispersion of the pristine fiber, the intermodal dispersion experienced by resonantly interacting modes in an MC can be predicted. Fabrication of broadband mode converter gratings at any desired wavelength is an ongoing field of research. Different strategies were evaluated for making broadband MCs: a) Partial core irradiation with a tightly focussed laser spot was simulated with simple approximate models. In was concluded that the losses might be too high due to poor mode overlaps. b) It was determined using simulations that phase-shifted mode converter gratings can provide broader than 35 nm bandwidth at 20 dB conversion strength using reasonable irradiation parameters. The method was verified by achieving 41 nm bandwidth at 16 dB conversion strength.

EPFL2020

Recycled Glass Fiber Composites from Wind Turbine Waste for 3D Printing Feedstock: Effects of Fiber Content and Interface on Mechanical Performance

Rodolphe Henri, Kazem Fayazbakhsh

This research validates the viability of a recycling and reusing process for end-of-life glass fiber reinforced wind turbine blades. Short glass fibers from scrap turbine blades are reclaimed and mixed with polylactic acid (PLA) through a double extrusion process to produce composite feedstock with recycled glass fibers for fused filament fabrication (FFF) 3D printing. Reinforced filaments with different fiber contents, as high as 25% by weight, are extruded and used to 3D print tensile specimens per ASTM D638-14. For 25 wt% reinforcement, the samples showed up to 74% increase in specific stiffness compared to pure PLA samples, while there was a reduction of 42% and 65% in specific tensile strength and failure strain, respectively. To capture the level of impregnation of the non-pyrolyzed recycled fibers and PLA, samples made from reinforced filaments with virgin and recycled fibers are fabricated and assessed in terms of mechanical properties and interface. For the composite specimens out of reinforced PLA with recycled glass fibers, it was found that the specific modulus and tensile strength are respectively 18% and 19% higher than those of samples reinforced with virgin glass fibers. The cause for this observation is mainly attributed to the fact that the surface of recycled fibers is partially covered with epoxy particles, a phenomenon that allows for favorable interactions between the molecules of PLA and epoxy, thus improving the interface bonding between the fibers and PLA.

2019

Mode interference and UV-induced mode conversion in few-mode fibers

Soham Basu

EPFL2020