Imprimerie | EPFL Graph Search

thumb|Johannes Gutenberg, inventeur de la presse mécanique à caractère alphabétique mobile métallique à partir de 1450. L'imprimerie est un ensemble de techniques permettant la reproduction en grande quantité, sur support matériel, d'écrits et d'illustrations, cela afin d'en permettre une distribution de masse. Généralement, on utilise des supports plans et la matière la plus utilisée est le papier ou le textile. Ces techniques forment ce que l'on appelle communément la chaîne graphique. Elles vont de la composition des textes au façonnage (reliure, pliure, brochure…) en passant par le traitement des illustrations (photogravure), la relecture puis l’impression. L'expression « industries graphiques » est apparue après la Seconde Guerre mondiale pour remplacer le terme « imprimerie », trop général. Histoire Histoire de l'imprimerie L'histoire de l'imprimerie est étroitement liée au développement de l’humanité et de la culture. Depuis que l'Homme a développé ses moyens d'e

Inflight Microwave Drying Process of Micro-droplets for High Resolution 3D printing

Kwanghoon Choi

A new Additive-Manufacturing (AM) or 3D printing concept is proposed to improve the printing resolution for metal additive manufacturing in the frame of the SFA-AM project, Powder Focusing for Beam-Induced Laser 3D Printing. The project aims to transport small powder particles (largest diameter < 10 um) at a high throughput to a spot smaller than 20 µm. To realize the objective, a metal ion included liquid is suggested as a source medium similar to the inkjet process, and the droplet is employed as a container for the metal ion transport. The key challenges of achieving this goal are 1) droplet size control and 2) efficient microwave heating that can dry the liquid portion of the dynamic droplet at a high-speed (3 m/s). The most demanding part is the development of a miniaturized, very concentrated field density microwave resonator where the droplet is passing through. This follows from the extremely short interaction time between the microwave and the ejected droplets (research: 0.5 ms) which results from the requirement for a small system size for its integration. The primary medium examined for the experiment is water due to 1) a high dielectric loss proportional to the drying efficiency and 2) avoiding explosion risks at the laser sintering stage compared to organic solutions. Various droplet generation conditions were investigated to determine the optimum conditions for the custom droplet generator, in particular, two key parameters were focused on: frequency and flow rate. The droplets obtained were analyzed with respect to size, gap distance, and linearity affecting the uniformity of the AM process. Moreover, Navier-Stokes-based fluid dynamics simulations enabled understanding of droplets behaviors, especially break-up formation. Eventually, the optimal condition for producing the smallest droplets with a diameter of 100 µm is determined to be 15 kHz and 0.5 ml/min. Such droplets loaded with metallic particles could result in smaller than 20 um of remaining metal powders aggregate after the drying process.A new TEM (Transverse ElectroMagnetic) resonator has been developed for drying and sensing applications. A full-wave electromagnetic simulation software, CST Microwave Studio, supported the working mode of the device. Firstly, it is used for the dielectric characterizations of different water-ethanol mixtures contained in a micro capillary. The sensing relies on electric field perturbation due to the inserted sample, and is measured based on the change of both resonance frequency and Q-factor. These sample-dependent variations were analyzed to estimate the complex permittivity using different methods such as the Perturbation Method (PM), Least-Square Model (LSM), and Log-Linear Model (LLM). This work demonstrates that the proposed microwave module is capable of sensing nano-liter volume ranges even though the samples only partially influence the sensing area (error < 13 % in permittivity). In microwave heating, the developed resonator achieved a temperature increase of 28 K in the microwave exposal time of 0.5 ms when the microwave power of 45 W was applied. Finally, numerical models have been proposed to estimate the maximum temperature of the initial droplet before cooling starts attributable to heat and mass transfer. This model well corresponds to the microwave electromagnetic simulation resulting in similar temperature deviations. It helps to determine the net heating efficiency of the microwave device.

EPFL2022

2D Material Based Inks For Room Temperature Printed Electronics

Sina Abdolhosseinzadeh

Functional printing is a versatile mass production method that has gained considerable scientific and industrial attention in the past few years. A wide range of electronics from passive circuit components (e.g., resistors and interconnects) to high-performance transistors and high-quality displays can now be printed energy-, resource-, and cost-efficiently. In spite of the recent progresses in the formulation of inks and significant reductions in their production costs, most of the commercially available inks are still very expensive (e.g., silver inks), and limited to a few conductive and insulator materials that usually require high-temperature thermal treatments to become fully functional. To enable new applications, and further reduce the production costs, it is necessary to develop novel inks based on semiconductive and new conductive materials (with improved chemical or optical properties) that can become functional after drying (dry-only inks). Development of such inks is very challenging, and the few successful results have been mostly obtained by polymer-based inks, which suffer from cost and chemical-stability issues.Since 2004 and after the first successful isolation of single-layer pristine graphene, 2D materials have disrupted almost all fields of science and technology, from medicine, to electronics and beyond. Their unique morphology, diverse and widely-tunable physical and chemical properties, ease of synthesis, low-cost of production, and abundance of raw materials have brought up new possibilities, which were not conceivable before. Formulation of additive-free inks for room-temperature printing of electronics is one of such possibilities. In spite of their great potential, formulation of additive-free 2D-material-based inks has so far been limited to low-concentration inks that are not suitable for high-throughput manufacturing, which is one of the main incentives for printing of electronics. Furthermore, current 2D materials' synthesis and processing methods have either low yield, or are not scalable, which further limit their real-world applications. Here in this work, several processing and ink formulation strategies are reported, which can address the aforementioned problems and pave the way towards out of lab application of 2D materials.In chapter 1, after a brief introduction on different device fabrication methods, basics of liquid-phase processing, especially the topics that are related to ink formulation and printing, are concisely reviewed. In chapter 2, a universal strategy for additive-free formulation of pristine 2D materials-based inks, and their scalable production are reported. Being a universal approach, this method allows us to print advanced electronic devices consisting different types of semiconductive and conductive materials. MXenes are a recently discovered group of 2D materials with exceptional optical and electronic properties which can revolutionize the printed electronics industry. Due to their importance and being at their early stages of discovery, 2 chapters of this thesis (chapters 3 & 4) have been dedicated to their ink formulation challenges. In chapter 3, the possibility of using byproducts of MXene synthesis as a sustainable ink formulation strategy has been investigated, which can simultaneously address the financial and environmental issues of printing electronics. In chapter 4, the conventional MXene ink formulation strategies are revisited to enable their scalable printing.

EPFL2021